TREX DO IT YOURSELF DECKS - Deck Kits 303-882-1676

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Should I Do It Myself?
Trex Deck Checklist Can you commit the time it takes to install the deck?
Building your deck could take more weekends than you think, depending on its size. Some things to consider:
Are you physically able to install the deck?
While Trex boards are the same shape and size as traditional wood – they're heavier. Please use caution when handling Trex.
Do you have the appropriate permits?
Check with your state, county or city offices to see what permits you need. Depending on the backlog, some permits may take longer than others. During the spring and summer months (the peak home improvement season), the process could take even longer. Remember, you will have to pay a fee for the permit. Be sure to ask how much it will cost.
Have you looked into any building code or zoning requirements?
Check with your state, county or city offices about the necessary requirements.
Did you check to see where your utilities run underground?
Check with your local utility companies before you start digging.
Or call North American One-Call Referral System at 888-258-0808.
Do you have the necessary tools?
Looks like you are ready to start building the outdoor experience of your dreams.
Based on your answers, we suggest that you design, plan and build your Trex project yourself. But before you start, please take the time to view the provided information listed below. This information will help you plan, purchase and build your Trex project.
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2011 installation guide Building your OUTDOOR HOME
TREX® DECKING AND RAILING
General information installation guide Contents Job Site Storage Remember when storing TrexR decking, railing, fencing, and trim: ≫ You must store Trex outdoor-living products on a flat and level surface. Adjust support blocks accordingly. ≫ You must support Trex products with dunnage when placing bundles. ≫ When stacking Trex products, supports should start at each end and be spaced 2' (0.61 m) on . center. Supports should line up vertically. ≫ Do not stack Trex higher than six bundles (units) . or 12' (3.7 m) high. ≫ Cover material on site until you are ready to . install it. Units of Trex lumber on uneven ground. Units of Trex lumber on level ground. GENERAL TIPS ≫ Most colored chalk lines are permanent. Use . baby powder or Irwin Strait-.Line®* Dust-Off . Marking Chalk available at Irwin.com ≫ We do not recommend sanding. Sanding will change the appearance of the surface of Trex material and will void the warranty with respect to any condition caused by such sanding. ≫ When drilling large or deep holes, periodically lift the bit out of the hole to remove the shavings. ≫ Throughout this guide, feet are converted to meters and inches to centimeters. ≫ If you want to minimize the appearance of joists . through the spaces between boards, paint the top of your joists black. ≫ TrexR decking and railing is suitable for a wide .. range of applications. It is not intended for primary structural members such as load . bearing columns, joists, stringers, and beams. ≫ Construction methods are always improving. Please make sure you have the most up-to-date installation instructions by visiting trex.com. Always GREEN: Trex decking is made of 95% recycled materials, including plastic shopping bags, reclaimed wood, and sawdust. (For use with Trex Transcend® only.) Trex DeckLighting coordinates with our color collection for a professional, seamless look. It's a beautiful finishing touch for the decking, railing, and trim materials that you already trust. Find more information, including installation instructions and warranty information, by visiting trex.com. This symbol indicates page continues to next page. Trex is the first brand to have a bending solution exclusively for contractors, giving you the ability to create those unique, showpiece decks that are unmistakably Trex.** For more information, visit trexpartners.com. *Strait-Line is a registered trademark of Irwin Industrial Tool Company. **Trex® CustomCurve™ is manufactured and distributed by CurveIt, LLC. Trex® and CustomCurve™ are trademarks of, and are used by CurveIt, LLC under a license with Trex Company, Inc. 7 General information 6General information Safety When working on any construction project, you should wear protective clothing and safety equipment. Wear safety glasses, gloves, a dust mask and long sleeves, particularly when cutting in confined spaces. TrexR decking and railing are heavier and more flexible than wood. Do not try to lift the same quantity of Trex boards as you would traditional lumber. Go to Trex.com for Material Safety Data Sheets (MSDS). Screw and nail guns provide a quick and easy way to fasten Trex. Tools You can create intricate shapes, profiles, and patterns with Trex. Most installments require no special tools. For best results, use carbide-tipped blades and router bits. When using a miter saw, we recommend a 10" - 12" (25.4 cm - 30.5 cm) saw blade with 40 teeth or less. When cutting Trex TranscendR Railing or Trex EscapesR, we recommend using a 60-tooth carbide-tipped blade. Install Trex recommended fasteners with standard power drills. The pneumatic gun by Tiger ClawR* is designed to dramatically decrease the time it takes to install a deck. Strong, lightweight, and durable, the gun uses Trex HideawayR fasteners. Trex Gun Pail includes 900-count connector clips and TC-SG collated pneumatic screws. Trex routs beautifully to give extremely crisp edges. The groove cutter/router bit is used with the Trex Hideaway fastener system. CAUTION Do not rout balusters, 4" x 4" (10.2 cm x 10.2 cm) Trex Railpost™ and Trex Escapes profiles. Routing will change the surface of Trex products. Trex Transcend® Care and Cleaning Guide All exterior building materials require cleaning. Periodic cleaning of Trex TranscendR decking and railing will maintain the beauty of the deck. Periodically removing pollen and other debris from the deck surface will help reduce mold growth on the biofilm. Problem Soluti on Dirt and Debris The affected area should be sprayed off with a hose to remove surface debris. Use warm soapy water and a soft bristle brush to remove dirt and debris from the embossing pattern. Chalk Lines High permanence chalk lines may discolor the surface. Use only Irwin Strait-LineR* Dust-Off Marking Chalk (purple), available at Irwin.com Tannins Due to Debris Remove all debris from the deck using a hose or broom. Once the deck surface is dry, apply a “deck brightener”** to the deck as directed by the manufacturer. Deck brighteners contain oxalic acid, which will remove tannins. Ice and Snow A plastic shovel may be used to remove snow from the deck. Use calcium chloride or rock salt to melt the snow and ice from the deck surface. Oil/Grease/Food All food spills should be removed as soon as possible. The surface must be cleaned within seven days to maintain the stain warranty. To remove, spray off with a hose and use warm, soapy water and a soft bristle brush to remove spills from the embossing pattern. Mold and Mildew If debris such as pollen and dirt is allowed to remain on the deck surface, mold can feed on the biofilm. Using a hose and warm soapy water with a soft bristle brush is recommended to remove the food source and mold. Using a Pressure Washer A 1500 psi power washer may be used on Transcend shell surface to remove dirt and debris. Use a fan tip at least 4" (10.2 cm) away from the shell when you are using a power washer. Maintaining Transcend® Railing Never use acetone or other solvents on Trex Transcend railing to maintain the beauty of the surface. For white railings, we suggest using Magic EraserR.*** For colored railings, a sponge with soap and hot water is all that should be needed. Concrete or Stucco Dust Scrub with a long handled medium soft brush with soap and water. Then pressure wash using guidelines above. If pressure washer has soap attachment, use this. THOROUGHLY RINSE. If not rinsed properly, the water when allowed to dry will have residue and will need to be cleaned a second time. *Tiger Claw is a registered trademark of Tiger Claw, Inc. *Strait-Line is a registered trademark of Irwin Industrial Tool Company. **Use of products containing bleach or acid will lighten the surface of Trex. Use in an inconspicuous area to determine whether you like the effect. Neither product will affect the structural integrity of Trex. ***Magic Eraser is a registered trademark of The Procter and Gamble Company. 9 General information 8General information Trex® Decking and Railing General Care and Cleaning Guide (Composite and PVC) *Strait-Line is a registered trademark of Irwin Industrial Tool Company. **Use of products containing bleach or acid will lighten the surface of Trex. Use in an inconspicuous area to determine whether you like the effect. Neither product will affect the structural integrity of Trex. *** Pour-N-Restore is a registered trademark of Edgewater Industries. Note: Trex does not recommend the placement of rubber or vinyl materials such as those in grill mats, rubber-backed welcome mats, vinyl or PVC potted containers, etc., on the surface of Trex Escapes® for extended periods of time. Over time, additives in the rubber and PVC products have a tendency to migrate from these materials to Trex Escapes, resulting in discoloration of the surface. All exterior building materials require cleaning. Trex recommends basic cleaning with soap and hot water or a commercially available deck cleaner twice a year. This will help maintain the beauty of Trex decking, fencing, railing, and trim. Problem SOLUTION Dirt and Debris Clean deck to remove dirt and debris. Soap and hot water is all that is needed. Chalk Lines Most colored chalks are permanent. For Trex use either baby powder or Irwin Strait-LineR* Dust-Off Marking Chalk available at Irwin.com Visible Printing The printing on the side of Trex decking boards are required by building codes. With careful installation, most printing can be hidden. Visible printings can be lightened with acetone. Water Spots, Leaf Staining and Wood Tannins Tannin leaching occurs naturally in Trex and all wood-based products. Allow for at least 12 weeks of normal weathering. This process may be hastened through the use of a product containing oxalic or phosphoric acid, commonly known as Deck Brightener.** Ice and Snow Calcium chloride or rock salt, available in many home centers, will melt ice on Trex decking. Rinse off when first practical. Use caution when removing snow or ice with a snow shovel, and never use a metal snow shovel on a Trex deck. A shovel may scratch the deck, which is not covered under warranty. Scuffs and Abrasions Scuffs and abrasions can fade or disappear naturally after 12 - 16 weeks of weathering. This can be accelerated with a product containing oxalic or phosphoric acid, also known as Deck Brightener. Rust Stains, Ground- In Dirt and Grime and Pigment Staining Use a cleaning product containing oxalic or phosphoric acid base, also know as Deck Brightener, to lighten or remove rust or dirt. Product may need to sit on the stain for 10 - 15 minutes before rinsing.** Oil/Grease/Food Rinse the stain with hot water as soon as possible. Use Pour-N-Restore R*** (pour-n-restore.com) as directed for any remaining stain. (Test in a small area first as Pour-N-Restore may remove some of the colorant from the decking surface.) Mold and Mildew Semi-annual (spring and fall) cleaning of your deck is important to prevent the buildup of pollen and other debris that can support the growth of mold. Use conventional deck washes or cleaners that contain sodium hypochlorite (bleach) and detergent (refer to Mold Technical Bulletin on page 9 for specific recommendations).** NOTE : Trex Escapes® can be effectively cleaned by using a hose and warm, soapy water with a soft bristle brush. Using a Pressure Washer Trex does not recommend the use of a pressure washer. The use of a pressure washer with a greater than 1,500 psi and/or applied closer than 12" (30.5 cm) from the deck surface could damage the decking surface and will void the warranty with respect to any condition caused by the pressure washing. Sanding Trex does not recommend sanding. Sanding will change the appearance of the surface of Trex material and will void the warranty with respect to any condition caused by such sanding. Disposal Trex decking and railing products should be disposed with normal construction debris or household waste. Do not burn Trex products. Mold Technical Bulletin Mold is a lower form of plant life that can settle and grow on any surface, including TrexR decking. Mildew is a form of mold that grows on damp surfaces. Mold spores, transported by air, insects, animals, and water, are similar to seeds, but you can’t see them until colonies form. Because mold adapts easily to its environments and has a large number of species, it is hard to control and impossible to eliminate totally. But it will not affect the structural performance of Trex decking. To form visible colonies, mold needs food, moisture, and temperatures between 40° - 90°F (4°C - 32°C). Trex decking is not itself a food source but spilled dirt and debris from flowerpots and gutters can nourish mold. If the gaps between deck boards are too small or clogged, the decking can also supply moisture. Refer to gapping instructions on page 20. How to Remove Mold from Trex Composite and PVC Decking All exterior building materials require cleaning. Trex is no exception. Periodic cleaning of Trex decking will remove dirt and pollen that can feed mold. If mold colonies appear, clean the deck with a commercial deck wash containing a detergent and sodium hypochlorite (bleach). The chemical will remove the mold but also lighten the wood. In some cases, it will take several treatments to remove the mold colonies. Even if the spots are no longer visible, mold spores that could re-grow may still be on the surface. The following brands of deck cleaners are effective in removing mold: ≫ OlympicR Premium Deck Cleaner* ≫ Expert Chemical™** Composite Deck Cleaner and . Enhancer (expertchemicalinc.com) Always apply these products to a dry deck. Applying them to a wet deck will significantly reduce the bleach’s effectiveness. NEVER mix any other cleaners (ammonia, phosphoric acid, etc.) with bleach. ≫ For a non-chlorine based alternative, you can use UltraMeanR,*** but you must scrub the deck with a . soft brush immediately after you apply the cleaner. If you prefer an eco-friendly product, the following will reduce the appearance of mold on the decking surface: ≫ Corte-CleanR **** Composite Deck Cleaner .. (corteclean.com) Mold spreads easily and may return in some environments despite proper cleaning and preventative measures. Mold does not damage Trex and will cause no structural harm. How to Remove Mold from Trex Transcend® Decking If you allow debris such as pollen and dirt to remain on the deck surface, mold can feed on the biofilm. Use a hose and warm soapy water with a soft bristle brush to remove the food source and mold. * Olympic® is a registered trademark of PPG Architectural Finishes, Inc. ** Expert Chemical™ is a trademark of Expert Chemical, Inc. *** UltraMean® is a registered trademark of Rhino Hide. **** Corte-Clean® is a registered trademark of Corte LLC. 11 General information 10General information PAINTING TECHNICAL BULLETIN Can standard Trex® composite decking and railing be painted? Yes, you can paint or stain Trex decking or railing to achieve a custom color, but it is not necessary for protection. Paints and stains that adhere well to wood will work as well or better with Trex products. Trex decking that has been faded can be painted or stained at any time, even years after it has been installed. However you should use paint or stain that is made for a walking surface. Note: Trex Transcend® decking or railing and Trex Escapes® cannot be painted or stained.* What types of paints and stains can I use? Most paints or stains that you would apply to wood can be applied to Trex decking. The following companies have evaluated Trex decking and suggested these coatings: Should I wait until my Trex decking is faded before applying paint or stain? Yes, it is important to wait for Trex to fade (about 12 - 16 weeks) before applying paint or stain. If the Trex decking is painted or stained before it fades, the paint or stain could become discolored and adhesion may be compromised. The discoloration is not permanent and can be cleaned. Once I’ve picked out my paint or stain, what do I do? Use this easy three-step process: ≫ Wait until the Trex decking fades, approximately 12 - 16 weeks. ≫ Clean your Trex decking surface. Ne ver paint or stain over dirty surfaces or surfaces with mold and mildew. Refer to pages 7 - 8 for cleaning instructions. ≫ Apply the paint or stain in accordance with the manufacturer’s directions. How long will the paint or stain on my deck last? This depends on the paint or stain, but testing has shown that paints or stains on Trex decking will last as long as or longer than paints or stains on wood. Because Trex decking absorbs minimal moisture, the paint or stain will not experience checking or splitting. What about cleaning my painted or stained Trex decking? Consult your paint or stain manufacturer’s directions before cleaning. How can I restore colorant on my decking surface? A product called PenofinR**** KnotwoodR**** Composite Decking Colorant works well if you are interested in restoring or enhancing your decking color. This product comes in three different shades so you can determine the best color match for your existing decking. For example, we would recommend using the color “Redwood” for Brasilia Cayenne or Madeira. For more information about colors and application, refer to www.penofin.com/products_knotwood.shtml. Note: This product cannot be applied to Trex Transcend® decking or Trex Escapes®. *If there is an ADA requirement for slip resistance, an appropriate type of paint with grit or grit additive can be applied. For standard Trex decking products, a product like Benjamin Moore®***** Anti-Slip 116 (note this is not clear-based) or an equivalent anti-slip alternative will provide an abrasive coating to materials for ramps that must meet ADA requirements. For Transcend decking, a latex or acrylic-based paint will not adhere but oil-based paint with grit will adhere and provide proper friction properties. **Premium Plus is a registered trademark of the Behr Process Corporation. ***Deckscapes and Woodscapes are registered trademarks of The Sherwin-Williams Company. ****Penofin and Knotwood are registered trademarks of Performance Coatings, Inc. *****Benjamin Moore is a registered trademark of Benjamin Moore & Company. physical and mechanical properties for trex Transcend® MANUFACTURER SUGGESTED STAINS Paint Manufacturer Behr 800-854-0133 Premium PlusR** Exterior Solid Wood Deck Stain (no primer needed) Sherwin 800-474-3794 S-W DeckscapesR*** Williams Exterior Acrylic Deck Stain A15-150 Series S-W WoodscapesR*** Exterior Acrylic Deck Stain A15 Series Tech Support Phone Number Suggested Coating Flame Spread (a) Typical Trex® Values for Coefficient of Thermal Expansion/Contraction (36" (91.4 cm) long samples) ASTM E84 DESIGN VALUES 540 psi (3.72 Mpa) 540 psi (3.72 Mpa) 500 psi (3.45 Mpa) 360 psi (2.48 Mpa) 200,000 psi (1378.95 Mpa) 60 TEST METHOD VALUES 163 lbs/in (1.12 Mpa) 558 lbs/in (3.85 Mpa) Rating = No Decay Rating = 9.6 ULTIMATE (TYPICAL) VALUES 836 psi ( 5.76 Mpa) 861 psi (5.94 Mpa) 1562 psi ( 10.77 Mpa) 559 psi ( 3.85 Mpa) 412,000 psi (2840.64 Mpa) 1.57 BTU-in/hr-ft @85°F (.0023 W/cm/°C) Thermal Moisture Nail Withdrawal (c) Screw Withdrawal (c) Fungus Resistance (White & Brown Rot) Termite Resistance (d) Compression Parallel (e)(f) Compression Perpendicular (e)(g) Tensile Strength (e) Shear Strength (e) Modulus of Elasticity (e) Thermal Conductivity Width Length Typical Trex Values for Long-Term Water Immersion (36"/91.4 cm long samples) Width ~3% ASTM D1761 ASTM D1761 ASTM D1413 AWPAE1-72 ASTM D198 ASTM D143 ASTM D198 ASTM D143 ASTM D4761 ASTM C177 35.2 x 10-6 to 42.7 x 10-6 (inch/inch/°F) 644 x 10-6 to 776 x 10-6 (length/length/°C) 16.1 x 10-6 to 19.2 x 10-6 (inch/inch/°F) 297 x 10-6 to 356 x 10-6 (length/length/°C) Typical Trex Values for Constant High Humidity (6"/15.2 cm long samples) ~1% PHYSICAL MECH CAL PROPERTIES Notes: (a) Corresponding Smoke Developed Index is 285. (b) Values shown are for reference only. These values should not be used to calculate gapping for Trex. Follow Trex installation literature for proper width-to-width and end-to-end gapping information. (c) 8d common wire nail. No. 10 wood screw. (d) Material weight loss was 0%. (e) Ultimate strength values are not meant for design analysis. Testing performed on a 1" x 5.5" (2.5 cm x 14 cm) cross section. Design values are for temperatures up to 130°F (54°C). (f) Compressive strength parallel to the length. (g) Compressive strength perpendicular to length. 13 General information 12 General information physical and mechanical properties for trex accents®, Brasilia®, contours®, and origins® glossary of terms Baluster One of a number of closely spaced supports for a railing. Baluster Spacer A piece that snaps into top and bottom rail that gives precise spacing to the balusters. Bird’s Mouth Gasket A 45° corner cut gasket to be used when attaching railing to the corner of a 4" x 4" (10.2 cm x 10.2 cm) post sleeve. Bump Stop Tab Part of the connector clip and allows for 1/4" (0.6 cm) spacing between decking boards. Carriage Bolt A bolt with a rounded head and a square shoulder under the head to prevent turning during installation. Connector Clip Hidden fastener used between deck boards to secure positioning. Fascia Horizontal trim board used to cover rim and end joists. May also be used for stair risers. Foot Block Provides support for the bottom rail and gives a finished appearance. Joist A horizontal structural pressure-treated board that runs from wall-to-wall, wall-to-beam, or beam-to-beam to support the deck floor and decking materials. Lag Bolt A large metal fastener with a hex head and screw threads that drive it into the wood. Ledger Board A beam supporting one end of the joists. Nosing The rounded front edge of a stair tread. Pan-head Screw Self-tapping screw with W-cut design and slightly rounded head. Post Sleeve Formed sleeve that fits over a standard pressure-treated 4 x 4 post. Post Sleeve Cap Attractive flat or pyramid shaped cap to place on top of post sleeve. Post Sleeve Skirt .Decorative skirt that surrounds the bottom of the post and rests on surface of deck. Rail Gasket A gasket used to fill the gap between the railing and post. Railpost™ A solid 4" x 4" (10.2 cm x 10.2 cm) Trex post used in conjunction with Trex Designer Series .R ailingR or Trex Traditional Railing. Railpost Cap Attractive flat or pyramid shaped cap to place on the top of the railpost. Railpost Skirt .Decorative skirt that surrounds the bottom of the railpost and rests on the surface of the deck. Rail Support Bracket (RSB) Innovative bracket designed for horizontal, angled, and stair railing installations. Rim Joist A joist on either side or the end of the deck. May have stairs attached and typically opposite .of the ledger board. Riser The vertical board nailed to a stringer. Scarf Cut A joint used to join two pieces of decking end-to-end, usually cut at a 45° angle. Screw Plug A small plug to cover a screw. Self-tapping Screw A fastener that taps and drills its own hole and does not require a pre-drilled hole. Shim A wedge that is placed between two surfaces to fill in the gap. Stair Tread Steps or stairway boards that are the steps. Start Clip Metal clips used at the end of decking boards to secure them in position. Stringer The structural member in a stairway that supports the treads and risers. Tempered Glass A safety glass that is four to five times stronger than standard glass made by a process of extreme heating and cooling. Toenailing Attaching two pieces of decking together by driving a nail at an angle through one piece into the other. Universal Fastener Plastic 1/4" (0.6 cm) self-gapping hidden fastener that has increased durability and allows for easier .and faster installation than traditional fasteners. Wall Return Fitting A fitting that can attach directly to wall or post. Weather Stripping A self-adhesive strip applied to the glass panel option to create a tight fit with top and bottom rails. Bump Stop Tab Abrasion Resistance Hardness Self-Ignition Temperature Flash-Ignition Temperature Flame Spread (a) [Fire Defense]™ Water Absorption (sanded surface) 24 hr. immersion Water Absorption (unsanded surface) 24 hr. immersion Typical Trex® Values for Coefficient of Thermal Expansion/Contraction (36" (91.4 cm) long samples) ASTM D2394 ASTM D143 ASTM D1929 ASTM D1929 ASTM E84 ASTM D1037 ASTM D1037 DESIGN VALUES 550 psi (3.79 Mpa) 625 psi (4.31 Mpa) 250 psi (1.72 Mpa) 200 psi (1.38 Mpa) 250 psi (1.72 Mpa) 100,000 psi (689.48 Mpa) .01 wear/1000 revs. 562 kg (5 kn) 743°F (395°C) 698°F (370°C) 80 [40] 4.3% 1.7% TEST METHOD VALUES 163 lbs/in (1.12 Mpa) 558 lbs/in (3.85 Mpa) 0.53/0.55 0.59/0.70 0.70/0.75 Rating = No Decay Rating = 9.6 0.91 to 0.95 ULTIMATE (TYPICAL) VALUES 1806 psi (12.45 Mpa) 1944 psi (13.40 Mpa) 854 psi (5.89 Mpa) 561 psi (3.87 Mpa) 1423 psi (9.81 Mpa) 175,000 psi (1206 Mpa) 1.57 BTU-in/hr-ft @85°F (.0023 W/cm/°C) Pass Thermal Moisture Nail Withdrawal (c) Screw Withdrawal (c) Static Coefficient of Friction - Dry (d) Static Coefficient of Friction - Dry (d) Static Coefficient of Friction - Wet (d) Fungus Resistance (White & Brown Rot) Termite Resistance (e) Specific Gravity (typical) Compression Parallel (f )(g) Compression Perpendicular (f )(h) Tensile Strength (f ) Shear Strength (f ) Modulus of Rupture (f ) Modulus of Elasticity (f ) Thermal Conductivity Leachate (i) Width Length Typical Trex Values for Long-Term Water Immersion (36"/91.4 cm long samples) Width ~3% ASTM D1761 ASTM D1761 ASTM D2047 ASTM F1679 ASTM F1679 ASTM D1413 AWPAE1-72 ASTM D2395 ASTM D198 ASTM D143 ASTM D198 ASTM D143 ASTM D4761 ASTM D4761 ASTM C177 TCLP-EPA 1311 35.2 x 10-6 to 42.7 x 10-6 (inch/inch/°F) 644 x 10-6 to 776 x 10-6 (length/length/°C) 16.1 x 10-6 to 19.2 x 10-6 (inch/inch/°F) 297 x 10-6 to 356 x 10-6 (length/length/°C) Typical Trex Values for Constant High Humidity (6"/15.2 cm long samples) ~1% PHYSICAL MECH CAL PROPERTIES Notes: (a) Corresponding Smoke Developed Index is 285. (b) Values shown are for reference only. These values should not be used to calculate gapping for Trex. Follow Trex installation literature for proper width-to-width and end-to-end gapping information. (c) 8d common wire nail. No. 10 wood screw. (d) ASTM D2047 test conducted on sanded/unsanded unweathered samples with leather surface. ASTM F1679 test conducted on sanded/unsanded weathered samples with neolite surface. (e) Material weight loss was 0%. (f) Ultimate strength values are not meant for design analysis. Testing performed on a 1" x 5.5" (2.5 cm x 14 cm) cross section. Design values are for temperatures up to 130°F (54°C). (g) Compressive strength parallel to the length. (h) Compressive strength perpendicular to length. (i) Leaching was below levels established by EPA for all constituent categories. 15 decking 14 decking Decking Specifications and Profiles DECKING DESCRIPTION COLORS 1" x 6" (2.5 cm x 15.2 cm) Square Edge Board Actual Dimensions: 1" x 5.5" (2.5 cm x 14 cm) 1" x 6" Grooved-Edge Board Actual Dimensions: 1" x 5.5" (2.5 x 14 cm) 12' (3.66 m) Transcend XX020412TS48 FP, VL, TH, GP 16' (4.88 m) Transcend XX020416TS48 16' (4.88 m) Smooth XX020416OS120 WG, WB, MB, SD 12' (3.66 m) Transcend XX020612TS32 FP, VL, TH, GP 16' (4.88 m) Transcend XX020616TS32 20' (6.1 m) Transcend XX020620TS32 12' (3.66 m) Accents XX020612AS72 WG, WB, MB, SD 16' (4.88 m) Accents XX020616AS72 20' (6.1 m) Accents XX020620AS72 12' (3.66 m) Transcend XX010612TG48 TH, VL, GP, FP, SR, LR 16' (4.88 m) Transcend XX010616TG48 20' (6.1 m) Transcend XX010620TG48 12' (3.66 m) Escapes XX010612EG48 AC, PW 16' (4.88 m) Escapes XX010616EG48 20' (6.1 m) Escapes XX010620EG48 12' (3.66 m) Accents XX010612AG48 WG, WB, MB, SD 16' (4.88 m) Accents XX010616AG48 20' (6.1 m) Accents XX010620AG48 2" x 4" (5.1 cm x 10.2 cm) Square Edge Board Actual Dimensions: 1.5"x 3.5" (3.8 cm x 8.9 cm) 2" x 6" (5.1 cm x 15.2 cm) Square Edge Board Actual Dimensions: 1.5"x 5.5" (3.8 cm x 14 cm) ITEM NUMBER 12' (3.66 m) Transcend XX010612TS48 TH, VL, GP, FP, SR, LR 16' (4.88 m) Transcend XX010616TS48 20' (6.1 m) Transcend XX010620TS48 12' (3.66 m) Escapes XX010612ES48 AC, PW 16' (4.88 m) Escapes XX010616ES48 20' (6.1 m) Escapes XX010620ES48 12' (3.66 m) Accents XX010612AS48 WG, WB, MB, SD 16' (4.88 m) Accents XX010616AS48 20' (6.1 m) Accents XX010620AS48 XX = INSERT COLOR PREFIX: AC Acorn FP Fire Pit GP Gravel Path LR Lava Rock MB Madeira PW Pewter SD Saddle SR Spiced Rum TH Tree House VL Vintage Lantern WB Woodland Brown WG Winchester Grey 1" x 12' (5.2 cm x 3.66 m) Fascia Actual Dimensions: .75" x 11.375" x 12' (1.9 cm x 28.9 cm x 3.66 m) 12' (3.66 m) Transcend XX010812TS60 TH, VL, GP, FP, SR, LR 12' (3.66 m) Smooth XX010812OS60 WG, WB, MB, SD 12' (3.66 m) Transcend XX011212TS40 TH, VL, GP, FP, SR, LR 12' (3.66 m) Smooth XX011212OS40 WG, WB, MB, SD 12' (3.66 m) Escapes XXH1212B AC, PW 1" x 8' (5.1 cm x 2.44 m) Fascia Actual Dimensions: .75" x 7.25" x 12' (1.9 cm x 18.4 cm x 3.66 m) Trex Hideaway® Hidden Fastener System DESCRIPTION ITEM NUMBER Connector Clip (stainless steel) 50 sq. ft. box CONNECTCLIP 500 sq. ft. bucket CLIPPAIL Start Clip (stainless steel) 400 sq. ft. bag STARTERCLIP Universal Fastener 50 sq. ft. box UNIVCONCLIP (glass-filled nylon) 500 sq. ft. bucket DA00002 50 sq. ft. box (only for use on Trex Escapes®) ESCAPEsCLIP Router Bit/Groove Cutter Router Bit ROUTBIT Gun Pail 900 ct. connector clips and collated pneumatic screws GUNCLIP decking 17 decking 16 decking For best results, we recommend the above fasteners, which work well and provide an attractive appearance. Unless you are toe screwing, you will not have to predrill when you use these screws. See Framing and Fastening Tips, page 17. If any condition occurs which is attributable to the use of non-recommended fasteners, such condition shall not be covered under Trex’s Limited Warranty. * Phillips II Plus High Performance/Pozisquare Composite Decking Screw. ** FastenMaster® TrapEase® II, and FastenMaster® TrimTop™ are registered trademarks of OMG, Inc. *** Quik Drive® is a registered trademark and Composi-Lok™ is a trademark of Simpson Strong-Tie Company, Inc. **** NailScrews® is a registered trademark of Universal Fastener Outsourcing, LLC. ***** Dexxter™ and Scrudini™ are trademarks of Swan Secure Products, Inc. Decking Fasteners MINIMUM FASTENER SIZE SCREWS NAILS Profile Length No. Length Gauge 1" x 6" 2-1/2" (6.4 cm) #8, #10 2-1/2" (6.4 cm) 12 2" x 6" 3" (7.6 cm) #8, #10 3" (7.6 cm) 12 1" X 6" (2.5 cm X 15.2 cm), 2" x 6" (5.1 cm x 15.2 cm) Faste ning Tips for TREX escapes ®* You can fasten Trex EscapesR with the above fasteners at least 1/2" (1.25 cm) and not more than 4" (10.2 cm) from the board edge without splitting. You do not have to pre-drill with Trex Escapes. *Use Trex Universal hideaway hidden fasteners for Escapes grooved product. Item #ESCAPESCLIP includes additional screws for installation. Note: When using pneumatic or battery-operated nailers, adjust the pressure so that you only shoot the head of the nail to be flush with the board’s cap. Do not shoot the nail head completely through the cap. Phillips II P lus High T rex P erformance F astenMaster® F astenMaster® H ideaway® C omposite T rapEase® II Quik Drive® UFOD exxter™ T rimTop S crudini™ H idden D ecking C omposite C omposi-Lok™ B allistic C omposite H idden H and Drive F astener S crew* S crew** D eck Screws*** N ailScrews®**** S crew***** F asteners** S crews***** 800-289-8739 888-332-6283 800-518-3569 800-999-5099 800-352-0028 800-966-2801 800-518-3569 800-966-2801 trex.com phillipsii.com fastenmaster.com strongtie.com 479-443-9292 swansecure.com fastenmaster.com swansecure.com 911-Nails.com Transcend® XXX Accents® XX XXX Accents XXXXXX Fire Defense® Brasilia® XXXXXX Contours® XXXXX Escapes® X* X X RECOMMENDED FASTENERS TO USE WITH TREX® Composite decking is a great alternative to traditional wood decking. When building your deck and railing, it is recommended that code-approved structural material be used as the framing and joists. Check your local building codes for restrictions. TrexR cannot be used for structural applications. Do not attach Trex decking directly to any solid surface or watertight system. See Sleeper Systems on page 18. In most cases, install fasteners at a 90° angle (perpendicular to the board). At board ends on the deck's edge, you can install screws placed perpendicularly at the recommended distance—at least 1" (2.5 cm) and not more than 4" (10.2 cm) from the board edge and side—without splitting the board. Trex does not have a linear grain like wood does and will not split if fasteners are started 1-1/4" (3.2 cm) from the board edges and angled into the joist. One inch (2.5 cm) will work but you should pre-drill the hole first. Predrilling will reduce the probability of splitting and dimpling near the fastener head. See page 20 for gapping guidelines. An alternative method for butt joints, where boards meet over a single joist, is to add a 2" x 4" (5.1 cm x 10.2 cm) “nailer” board at the butt joint. This allows you to install a screw at a 90° angle. Note: Fasten board ends with at least two fasteners. Fasten at least one fastener at every joist in a zigzag pattern. FRAMING AND FASTENING TIPS 1-1/4" (3.2 cm) fascia Faste ning Tips ≫ Trex fascia around .the base of a deck must ... .be gapped the same as the decking to allow ... for air flow. ≫ Attach the fascia every 12" (30.5 cm) with . three Trex-approved screws. Place the top . screw 1" (2.5 cm) from the top of the rim joist, .. the second screw at the rim joist’s center, . and the third screw 1" (2.5 cm) from the bottom of the rim joist. hidde n faste ner Tips Start Clips Needed You will need 0.75 clips for every lineal foot of decking. For example, 40 feet of decking would require 30 start clips. 0.75 x ____ft of decking = # of start clips NOTE : When using hidden fasteners (both start and connector clips), one must be used on every joist. Calculating the Number of Connector Clips Needed ≫ # of joists x # of decking boards = # of connector clips needed. ≫ Ninety (90) connector clips will cover approximately 50 sq. ft. (103 cm2) using 5.5" (14 cm) decking boards on 16" (40.6 cm) centers. PLANN ING YOUR RAILING It is important to prepare ahead of time for your railing installation. ≫ First, pick the railing style you want. ≫ Calculate your spanning. ≫ Determine post locations prior to installing any decking. In most cases, posts are usually installed before decking is installed. See pages 37 - 47 for Transcend railing installation, pages 49 - 57 for Designer railing installation, and pages 60 - 71 for Traditional railing installation. CONNECTOR CLIPS NEEDED Joist Spacing (on center) Deck Size Square Feet 12" (30.5 cm) 210 441 672 882 1113 16" (40.6 cm) 175 336 512 672 848 24" (66 cm) 110 231 352 462 583 100 2 00 3 0 0 400 5 0 0 1" (2.5 cm) 19 decking 18 decking Rooftop and Sleeper Deck Systems Sleeper Deck Systems A sleeper system is a buffer between a solid surface and TrexR decking. Drainage, access, and airflow are critical. Water must be able to flow through and away from the deck. For repairs and removal of debris, joist system access is necessary. Good airflow will keep the decking dry and in good condition. Trex, when used with a sleeper system, must be supported below its entire length and if used in a roofing application, the supports must run the direction of the pitch of the roof to facilitate proper drainage. In addition, sleeper joists must be attached to the roof structure in a manner that stabilizes the deck frame. Failure to do so may result in a poor structure which will compromise deck performance. In areas of application where a sleeper system is required that would not be susceptible to excessive debris buildup (examples would include covered areas such as balconies, porches, etc.), a minimum height of 1-1/2" (3.8 cm) for pressure-treated joists as well as a minimum 1/4" (0.6 cm) gap between Trex decking would be acceptable. These areas would still have to be designed to allow for proper drainage and hidden fasteners would be acceptable. However, if access to the structure under the decking is required, it would be recommended to use either the Universal Fastener (plastic) or 2” (5.1 cm) composite decking screws. A 1/4" (0.6 cm) to 1/2" (1.3 cm) gap is still required when abutting walls or other fixed objects. In all other areas where there could be excessive water buildup along with debris buildup, Trex would still recommend a minimum height of 3-1/2" (8.9 cm) for pressure-treated joists, as well as a gap of 3/8" (1 cm). For this application, hidden fasteners would not be recommended and standard 3" (7.6 cm) composite screws would be used. Always consult your local building code authority for proper details on roof and railing installation to the roof structure if required. Special Patterns When planning a unique pattern, you will need to adjust the framing to support the surface pattern. Refer to the span and gapping charts on pages 19 and 20. Many decks are designed to take advantage of angles, as shown below. Herringbone Pattern Tile Pattern Picture Frame Pattern rooft op dec k Tips ≫ If you want to access the roof, you must build the .Trex deck in removable sections or with ... removable fasteners. ≫ You must attach the sleeper joists to the roof structure so that they stabilize the deck frame. Failure to do so may .result in a poor structure which will compromise .deck performance. At a 60° angle, maximum joist spanning is 2" (5.1 cm) less than listed in the chart below. 60° Perpendicular to joists. See chart below. 90° At a 45° angle, maximum joist spanning is 4" (10.2 cm) less than listed in the chart below. 45° At a 30° angle, maximum joist spanning is 1/2 of the distance listed in the chart below. 30° Code Compliance Joist Spanning for Decking TrexR decking meets all applicable national model building codes. The joists must be spaced on center according to the chart below. Be sure that joists are level and plumb. Trex decking must span at least three joists. For heavy items such as hot tubs, planters, etc., consult a local building engineer or inspector for span recommendations. If you want to minimize the appearance of joists through the spaces between boards, paint the top of your joists black. Code Listings Trex complies with major model building codes and has been evaluated by the International Code Council evaluation service. Trex Complies with these Model Building Codes: ≫ 1997 Uniform Building Code (UBC). ≫ 1999 Standard Building Code (SBC). ≫ 2006 International Residential Code (IRC). ≫ 2006 International Building Code (IBC). ≫ International One and Two Family Dwelling Code 1998. ≫ BOCAR National Building Code/1999 (BNBC). ≫ Trex decking is included in the National Research Council of Canada’s Registry of Product Evaluations. See trex.com for CCMC Evaluation Report 13125-R. For an Materials Safety Data Sheet (MSDS), please visit trex.com Trex Dec king Spa n Chart (on Center) Commercial Decks, Boardwalks and Marinas Residential Decks, Light Duty Docks, Residential/Day care Playground Decking Loading 100psf (4826 Pa) 100psf (4826 Pa) 200psf (9576 Pa) 1" (2.5 cm) Boards 16" (40.6 cm) 16" (40.6 cm) 12" (30.5 cm) 2" x 6" (5.1 cm x 15.2 cm) Boards 24" (70 cm) 24" (70 cm) 16" (40.6 cm) Maximum Railing Span for all Applications (on center of posts) Transcend Railing 96" (244 cm) Designer Railing/ 72" (183 cm) Traditional Railing Trex Accents Fire Defense® and Trex Escapes® Trex Accents Fire Defense®* and Trex Escapes® boards meet California and San Diego fire code requirements. For California, the requirements are that the board meets ASTM E84 Class B Flame Spread and 12-7A-4 Part A Underflame requirement. For San Diego, the requirements are that the board meets 12-7A-4 Part A Underflame and Part B Burning Brand (all parts). Trex Escapes meets ASTM E84 Class A Flame Spread and CA SFM 12-7A-4 Underflame and Burning Brand requirements. For more information, e-mail question@trex.com or call 1-800-BUY-TREX (1-800-289-8739). Trex Transcend® Lava Rock and Spiced Rum are compliant with the Wildland-Urban Interface, California State and San Diego County fire codes.** Adjust Joist Spa nning to Acc omm odate Angled Dec king Patter ns* Trex Raili ng Spa n Chart * Only available in select areas. ** ASTM E84 Class B Flame Spread and CA SFM 12-7A-4 Underflame and Burning Brand requirements. 21 decking 20 decking Gapping You must gap TrexR decking, both end-to-end and width-to-width. Gapping is necessary for drainage and the slight thermal expansion and contraction of Trex decking boards. Gapping also allows for the shrinkage of the wood joist system. ≫ Always follow Trex-recommended gapping .. guidelines. ≫ Maximum allowable perpendicular overhang for Trex is 4" (10.2 cm). ≫ All decks require air circulation to keep them dry and looking good. To improve air flow, leave .. openings under the decking or increase gapping to . 3/8" (1 cm). End-to-End/End-to-Width Gap Trex decking end-to-end, based upon the temperature at installation. See chart at left. For fastening tips, see page 17. Abutting Solid Objects When decking is abutting a wall, you must also gap it 1/4" - 1/2" (0.6 - 1.3 cm) depending on the temperature at installation. See chart at left. Width-to-Width The minimum required width-to-width gapping is 1/4" (0.6 cm). When installing in temperatures below 40°F (4.5°C), Trex recommends 3/8" (1 cm) gapping. For docks and heavily wooded areas, Trex recommends a 3/8" (1 cm) gap as well. No gapping should ever exceed 1/2" (1.3 cm). 1/4" – 3/8" (0.6 cm – 1 cm) *Temperature at installation. *Temperature at installation. End-to-End/End-to-Width and Abutting Gap End-to-End/ End-to-Width Abutting Gap Above 40°F* (4.5°C)* 1/4" (0.6 cm) Below 40°F* (4.5°C)* 3/8" (1 cm) Width -to-Width Gap ≫ When you use the recommended hidden fasteners, the placement of the hidden fastener establishes the designated gap size. ≫ When installing fascia, gapping rules must apply. 1/8" – 3/16" (0.3 cm – 0.5 cm) 1/4" – 1/2" (0.6 cm – 1.3 cm) Above 40˚ F* (4.5 C)* 1/8" (0.3 cm) 1/4" (0.6 cm) Below 40˚ F* (4.5 C)* 3/16" (0.5 cm) 1/2" (1.3 cm) Stairs Stairway Detail ≫ Stair treads built with TrexR meet requirements by . the major national building codes. Consult your local municipality for specific requirements. ≫ Fasten stair treads continuously across at least four stringers. ≫ See chart (at right) for center-to-center spacing of . profiles. ≫ Dress the sides of the stringers and risers with Trex fascia or trim for a finished look. ≫ Most model building codes require the stair treads to be .constructed under the following requirements: › Stairways must be at least 36" (91.5 cm) wide › Stair treads must be at least 11" (28 cm) deep* ≫ Gapping between Trex boards on stair treads must be 1/4" - 3/8" (0.6 cm - 1 cm). ≫ The overhang of the stair tread is not to exceed 1/2" (1.3 cm). * 5" (12.7 cm) wide Contours® will require gapping at the riser to meet the 10" tread requirement with 3/4" – 1-1/4" (2 cm - 3.2 cm) nosing. NOTE : Trex rails meet all major building codes for use as a guardrail system. Local municipalities may require a graspable handrail on stairways. Check with your local building code official for local requirements. See Trex ADA Handrail System on pages 72 - 75. 5” Wide Contours Stairs Option 1: Using two deck boards. a. 3/8" (1 cm) gap at riser and between each board. Option 2: Using two deck boards. a. 1/2" (1.3 cm) gap at riser and 1/4" (0.6 cm) gap . between each board. Option 3: Using a feature board—a ripped piece of Contours 1-1/8" (3 cm) from the edge. a. Feature board should be installed with factory end side facing up. b. There should be no gap at the riser. c. Install as follows: ≫ Riser, full board, 1/4" (0.6 cm) gap, feature. board, 1/4" (0.6 cm) gap, full board. ≫ Riser, feature board, 1/4" (0.6 cm) gap, full . board, 1/4" (0.6 cm) gap, full board. Maximum Spaci ng on Center of Joist 2" x 6" (5.1 x 15.2 cm), 1" (2.5 cm) Boards 12" (30.5 cm) Brasilia, 5" Contours, and Escapes 9" (24 cm) Riser trim removed for clarity 12" (30.5 cm) max for 2" x 6" (5.1 cm x 15.2 cm) and 1" x 6" (2.5 x 15.2), 9" (24 cm) for Brasilia, Contours and Escapes 36" (91.5 cm) min. width – 4 stringers required Stair Tread 1" x 8" (2.5 cm x 20.3 cm) Riser 11" (27.9 cm) min. depth Stringer Note: 4 stringers are required if 12" (30.5 cm) span; 5 stringers are required if 9" (22.9 cm) span. 23 how to install decking 22 how to install decking How to install Trex hideaway® stainless steel fasteners Parts TooLs Needed Note: Maximum spacing of deck boards using the Hideaway system is 16" (40.6 cm) on center. Fasteners provide 1/4" (0.6 cm) gap when installed correctly. Installing Start Clips and First Board 1. Install start clips on edge of ledger board, centered on each joist. Secure clips with screws. 2. Push grooved edge of deck board into start clips. Important: First deck board MUST be straight and well secured. Installing Stainless Steel Connector Clips 3. Insert connector clip into grooved edge of deck board. 4. Center connector clip on joist and secure with screw (provided) at 45° angle while standing on board and applying pressure to clip. Install one connector clip on each joist. Connector clips MUST be vertical to deck boards with screws securing clips in board’s grooved edge. Installing Second Board 5. With next deck board in position and 2" (5.1 cm) from connector clips, push the boards with enough force to fully seat the clips in its grooved edge. Check gaps between boards. Fully engaged, the connector clip’s bump stop tab provides a consistent 1/4" (0.6 cm) gap. Installing the Last Board Option 1: Using a Fascia Board 6a. Pre-drill pilot holes at an angle through grooved edge of deck board into ledger board. Install 2-1/2" (6.4 cm) decking screw using pilot holes to secure. Attach a fascia board flush with deck surface. Option 2: With Deck Board Overhang 6b. Pre-drill pilot holes at 45° angle from below deck surface through rim joist. Seat last board into fasteners overhanging rim joist. Secure last board with 2-1/2" (6.4 cm) decking screws using pilot holes. Position fascia board below overhanging deck board. 1 2 2 3 1 1 1 2 4 Bump stop tab 5 1/4" (0.6 cm) 2 2 6a 1 6b 2 3 4 Start clip Connector clip Installing Angled Deck Boards in Corners ALWAYS start in corner with a small triangular piece of decking at 45° and work outwards. Install Trex Hideaway fasteners 1/2" (1.3 cm) off center to keep fastener screws in middle of joists. How to Butt Seams 1. Install 10" - 12" (25.4 cm - 30.5 cm) framing boards along joists where seams will butt. 2. Place additional fasteners on the adjacent board over the joist and framing boards where the seam will be. 3. Put the first board of the seam in place and secure with fastener. 4. Butt end of second board to first and secure with fastener. NOTE : Follow end-to-end gapping specifications on page 20. 5. Place second set of fasteners on each side of butt seam for next board. Routing Grooves for Trex Hideaway Fasteners Using a Trex router bit/groove cutter available at your local Trex dealer: 1. Rout from bottom side of board. 2. Rout the entire length of the board, or at every intersection where the board is over support joists. TIPS FOR INSTALLING A TREX® HIDEAWAY HIDDEN FASTENER SYSTEM For Universal and Stainless Steel (Universal shown here) decking board Shift 1/2" (1.3 cm) Universal Stainless Steel Decking board Decking board Stainless Steel Fastener Universal Fastener 25 how to install decking 24 how to install decking How to install Universal Hidden Fasteners Note: See page 25 for additional instructions if installing escapes®. Parts Tools Needed Note: Maximum spacing of deck boards using Hideaway system is 16" (40.6 cm) on center. Fasteners provide 1/4" (0.6 cm) gap when installed correctly. Installing Start Clips and First Board 1. Install start clips on edge of ledger board, centered on each joist. Secure clips with screws. 2. Push grooved edge of deck board into start clips. Important: First board MUST be straight and well secured. Install Universal Fasteners 3. Insert fastener into grooved edge of deck board. 4. Align screw hole in fastener with center of joist. Continue along the length of the board at every joist. Note: Screw only half way down. Do Not fully tighten. Installing Second Board 5. Slide second board into place, making sure fasteners fit into groove. Install the next universal fastener on the other side of the second board in the same manner as Steps 3 and 4. Do not fully tighten the screw. Complete Installation 6. Tighten screws on fasteners in first row. Proceed with Steps 3 through 5, tightening down each row after board that follows is in place. Be sure to use a long #1 square bit. Installing Last Board Option 1: Using Fascia Board 7a. Pre-drill pilot holes at an angle through grooved edge of deck board into ledger board. Install 2-1/2" (6.4 cm) screws through pilot holes to secure. Attach a fascia board flush with deck surface. Option 2: With Deck Board Overhang 7b. Pre-drill pilot holes at 45° angle from below deck surface through rim joist. Seat last board into fasteners overhanging rim joist. Secure board with 2-1/2" (6.4 cm) screws using pilot holes. Position fascia board below overhanging deck board. 1 2 2 3 1 1 2 4 5 1/4" (0.6 cm) 2 6 1 2 1 2 7b Start clip Universal fastener How to replacE trex® boards Installed with stainless Steel or Universal fasteners Stainless Steel Fasteners 1. Mark the board to be replaced in thirds. Cut each side of middle section and remove it. Remove remaining two sections. 2. Hammer down the exposed side of the connector clips. Place the new board into position using a pry bar to maneuver it into place. Secure board on grooved edge with finish nails, screws or use counter drill, screws and plugs. Universal Fasteners 1. Remove screws from fasteners on both sides of board to be replaced and remove board. 2. Angle new board to place. See inset box (above). 2 1 1 2 New board at an angle Existing Deck 3 4 4 1 1 3 2 2 2 3 1 How to INSTALL ESCAPES ® boards with TREX ® Universal fasteners 1. Follow steps 1 and 2 for installing start clips and first board. See page 24. 2. At both ends and center of first board, toenail screw (provided with Escapes universal hidden fasteners), at an angle through grooved edge of deck board. 3. Follow steps 3-5 for installing universal fasteners. See page 24. 4. For every consecutive board installed, toenail screw at an angle through grooved edge of deckboard as stated in Step 2. 5. Follow remaining steps for completing installation and installing last board. See page 24. 27 how to install decking 26 how to install decking how to install stair treads Installation Options Option 1: Using Hidden Fastener System 1. Install start clips against riser on each step. 2. Install first board. Follow steps on pages 23-24. 3. Install second board. Follow steps on pages 23-24. 4. Secure with screws from top of second board into stringer boards. Option 2: Using 2" x 4" (5.1 cm x 10.2 cm) Wood Support Blocks 1. Install start clips against riser on each stair tread. 2. Install first board. Follow steps on pages 23-24. 3. Attach 2" x 4" (5.1 cm x 10.2 cm) blocks between stringers. 4. Pre-drill holes up through blocks. 5. Install second board. Follow steps on pages 23-24. 6. Secure with screws from bottom through blocks and into stair treads. Decking board Option 1 Face Screw Connector Clip (Stainless Steel Fastener) Start Clip Deck Frame Stringer Pressure-treated 2" x 4" (5.1 cm x 10.2 cm) fastened to stringer Option 2 Universal fasteners may also be used to join the decking boards Riser How to install post mounts on deck board Note: Cannot be used with Trex Transcend® Classic railing or Trex Traditional railing styles. Parts Tools Needed Install Blocking at Post Location 1. Install at least two 2" x 8" (5.1 cm x 20.3 cm) boards as blocking under post location. Securely attach blocking using wood screws, penetrating blocking a minimum of 1-1/2" (3.8 cm). Position Leveling Plate 2. Using leveling plate as a template, mark locations of the four holes. Drill through decking and blocking using a 3/8" (1 cm) diameter drill bit. Place and Level Post Mount 3a. Partially thread four 5/16" x 1" (0.8 cm x 2.5 cm) hex (leveling) bolts through center holes in post mount. Place leveling plate on decking surface with holes aligned. 3b. Place post mount on leveling plate and adjust 5/16" x 1" (0.8 cm x 2.5 cm) hex bolts to plumb. Installing Mounting Bolts and Back Plate 4a. Thread the 5/16" x 6" (0.8 cm x 15.2 cm) hex (mounting) bolts through the post mount, leveling plate, and blocking. Place back plate on underside with mounting bolts through appropriate holes and secure with washers and hex nuts. ≫ (1) Post mount ≫ (2) Guide blocks ≫ (4) 5/16" x 6" (0.8 cm x 15.2 cm) Hex (mounting) bolts ≫ (4) 5/16" x 1" (0.8 cm x 2.5 cm) Hex (leveling) bolts ≫ (1) Leveling plate ≫ (1) Back plate ≫ (8) Flat washers ≫ (4) Hex nuts ≫ (4) 3/4" (1.9 cm) Self-tapping screw ≫ (8) 1-1/2" (3.8 cm) Stainless steel screws ≫ (8) 2" (5.1 cm) Stainless steel screws 2 3/8" (1 cm) 1 3a x4 x4 3b 4a 3 Insert Fasteners Insert Fasteners How to replacE trex® boards Installed with stainless Steel or Universal fasteners/continued 3. Slide a fastener for each joist into board grooves from both ends of the board. Note: You may have to loosen .adjacent boards to slide fasteners into position. 4. Position replacement board and secure fasteners on center of each joist. 29 how to install decking 28 how to install decking 4b. Use center holes for inline applications and offset holes for corner applications. Install Guide Blocks 5. Place the two guide blocks onto post mount. Insert self-tapping screws (provided) to secure. Install Railing System of Choice Note: If installing a Trex® railing system: » Mark screw placement on post sleeve for the . rail support brackets (RSBs). » Pre-drill screw holes through post sleeve and . aluminum guide blocks with a 1/8" (0.3 cm) drill bit. » Attach RSBs using 1-1/2" (3.8 cm).. screws .. (provided) for 4" x 4" (10.2 cm x 10.2 cm) Trex post sleeves. » Attach RSBs using 2" (5.1 cm) screws (provided) . for 6" x 6" (15.2 cm x 15.2 cm) Trex post sleeves. DECKING: how to install post mounts on Concrete Note: Cannot be used with Trex Transcend® Classic railing or Trex Traditional railing styles. Parts Inline Offset 4b 5 How to Install post mounts on deck Boards/continued ≫ (1) Post mount ≫ (2) Guide blocks ≫ (4) 3/8" x 3" (0.8 cm x 15.2 cm) Concrete bolts ≫ (4) 5/16" x 1" (0.8 cm x 2.5 cm) Hex (leveling) bolts ≫ (1) Leveling plate ≫ (4) Flat washers ≫ (4) 3/4" (1.9 cm) Self-tapping screw ≫ (8) 1-1/2" (3.8 cm) Stainless steel screws ≫ (8) 2" (5.1 cm) Stainless steel screws how to install post mounts on Concrete/continued Tools Needed Position Leveling Plates 1. Using leveling plate as a template, mark locations of the four holes and drill into concrete at least 3-1/2" (8.9 cm) using a 1/4" (0.6 cm) masonry bit. Install Leveling Bolts and Level Post Mount 2a. Partially thread four 5/16" x 1" (0.8 cm x 2.5 cm) hex (leveling) bolts in post mount. Place leveling plate on concrete holes aligned. 2b. Place post mount on leveling plate and adjust 5/16" x 1" (0.8 cm x 2.5 cm) hex (leveling) bolts to plumb. Install Mounting Bolts 3. Secure post mount with four concrete bolts and washers. Note: Torque recommended is 5 - 10 ft. lbs. Install Guide Blocks 4. Place the two guide blocks on post mount and secure with self-tapping screws (provided). Install Railing System of Choice Note: If installing a Trex® railing system: » Mark screw placement on post sleeve for the . rail support brackets (RSBs). » Pre-drill screw holes through post sleeve and . aluminum guide blocks with a 1/8" (0.3 cm) drill bit. » Attach RSBs using 1-1/2" (3.8 cm).. screws .. (provided) for 4" x 4" (10.2 cm x 10.2 cm) Trex post sleeves. » Attach RSBs using 2" (5.1 cm) screws (provided) . for 6" x 6" (15.2 cm x 15.2 cm) Trex post sleeves. 1 1/4" (0.6 cm) 2a x4 2b 3 4 31 railing 30 railing Trex Transcend® railing Specifications and Profiles Part DESCRIPTION COLORS Post Sleeve/ Porch Post/ Newel Post Railings Post Sleeve Cap 6' (1.83 m) Top and Bottom Rail Kit XX06HRK WT, BK, TH, VL, GP, FP 8' (2.44 m) Top and Bottom Rail Kit XX08HRK 6' (1.83 m) Top and Bottom Stair Rail Kit XX06SRK 8' (2.44 m) Top and Bottom Stair Rail Kit XX08SRK 6' (1.83 m) Universal Rail Kit XX06HURK 8' (2.44 m) Universal Rail Kit XX08HURK 6' (1.83 m) Universal Stair Rail Kit XX06SURK 8' (2.44 m) Universal Stair Rail Kit XX08SURK 6' x 36" (1.83 m x 91.4 cm) Complete Rail Kit—Horizontal WT0636HRK WT 6' x 36" (1.83 m x 91.4 cm) Complete Rail Kit—Stair WT0636SRK WT 8' x 36" (2.44 m x 91.4 cm) Complete Rail Kit—Horizontal WT0836HRK WT 8' x 36" (2.44 m x 91.4 cm) Complete Rail Kit—Stair WT0836SRK WT 6' x 36" (1.83 m x 91.4 cm) Glass Panel Rail Kit WT0636HPK WT 91.5" (232.4 cm) Railing Top Cap BKTOPCAP BK [Actual length of 6' rail is 67.5' (1.71 m). Actual length of 8' rail is 91.5' (2.32 m).] 30" (76.2 cm) Square Baluster Kit (16/kit) XX020230SBK WT, BK, TH, VL, GP, FP 36" (91.4 cm) Square Baluster Kit (16/kit) XX020236SBK 30" (76.2 cm) Colonial Spindle Kit (16/kit) WT020230CSP WT 36" (91.4 cm) Colonial Spindle Kit (16/kit) WT020236CSP WT 30" x 1" (76.2 cm x 2.5 cm) Architectural Baluster (5/kit) BK0130VBK BK 36" x 1" (91.4 cm x 2.5 cm) Architectural Baluster (5/kit) BK0136VBK BK Architectural Baluster Spacer—Level XXHVASPCR WT, BK, TH, VL, GP, FP Architectural Baluster Spacer—Stairs XXSVASPCR 30" x 3/4" (76.2 cm x 1.9 cm) Contemporary Baluster Kit (10/kit) BK3Q30RBK BK 36" x 3/4" (91.4 cm x 1.9 cm) Contemporary Baluster Kit (10/kit) BK3Q36RBK BK Contemporary Baluster Spacer—Level XXBALSPACER WT, BK, TH, VL, GP, FP Contemporary Baluster Spacer—Stairs XXBALSPACESTR Balusters/Spindles Post Sleeve Skirt/ Porch Post Skirt ITEM NUMBER 4" x 4" x 39" (10.2 cm x 10.2 cm x 99.1 cm) Post Sleeve XX040439APS WT, BK, TH, VL, GP, FP 4" x 4" x 108" (10.2 cm x 10.2 cm x 2.74 m) Post Sleeve XX0404108APS (Each 4" x 4" (10.2 cm x 10.2 cm) post sleeve includes a corrugated TrexExpress™ Railing Assembly Tool.) 4" x 4" x 48" (10.2 cm x 10.2 cm x 122 cm) Newel Post WT040448NP WT 4" x 4" x 108" (10.2 cm x 10.2 cm x 2.74 m) Porch Post WT0404108TPR WT 5" x 5" x 48" (12.7 cm x 12.7 cm x 2.74 m) Porch Post WT0505108TPR WT 6" x 6" x 39" (15.2 cm x 15.2 cm x 99.1 cm) WT060639APS WT 6" x 6" x 96" (15.2 cm x 15.2 cm x 243.8 cm) WT060696APS WT (Each 6" x 6" (15.2 cm x 15.2 cm) post sleeve fits over a 4" x 4" (10.2 cm x 10.2 cm) pressure-treated post.) XX = INSERT COLOR PREFIX: BK Charcoal Black FP Fire Pit GP Gravel Path TH Tree House VL Vintage Lantern WT Classic White 4" x 4" (10.2 cm x 10.2 cm) Post Sleeve Skirt XXSKIRT4X4 WT, BK, TH, VL, GP, FP 4" x 4" (10.2 cm x 10.2 cm) Post Skirt (32/box) WTSQCAP4X4TPR WT 5" x 5" (12.7 cm x 12.7 cm) Post Skirt (60/box) WTSQCAP5X5TPR WT 6" x 6" (15.2 cm x 15.2 cm) Post Sleeve Skirt WTSKIRT6X6 WT Flat 4" x 4" (10.2 cm x 10.2 cm) Post Sleeve Cap XXSQCAP4X4 WT, BK, TH, VL, GP, FP Pyramid 4" x 4" (10.2 cm x 10.2 cm) Post Sleeve Cap XXPYCAP4X4 Flat 6" x 6" (15.2 cm x 15.2 cm) Post Sleeve Cap WTSQCAP6X6 WT Pyramid 6" x 6" (15.2 cm x 15.2 cm) Post Sleeve Cap WTPYCAP6X6 WT Post Mount 36" (91.4 cm) Post Surface Mount POSTMOUNT36 42" (1.07 m) Post Surface Mount POSTMOUNT42 Post Surface Mount Hardware - Concrete (10 kits/box) POSTHDWCONC Post Surface Mount Hardware - Wood (10 kits/box) POSTHDWWOOD RAILING 33 railing 32 railing Trex Transcend® Railing Systems RAILING SYSTEM DESCRIPTION COLORS Top and Bottom Rail Kit • Standard top rail • Standard bottom rail • Adjustable foot block • Square hole baluster spacers • Mounting hardware Complete Top and Bottom Rail Kit • Standard top rail • Standard bottom rail • Baluster for foot block • Square hole baluster spacers • Balusters • Mounting hardware System Component Parts 6' (1.83 m) Universal Rail Kit XX06HURK BK, WT, TH, VL, GP, FP 8' (2.44 m) Universal Rail Kit XX08HURK 6' (1.83 m) Universal Stair Kit XX06SURK 8' (2.44 m) Universal Stair Kit XX08SURK 6' x 36" (1.83 m x 91.4 cm) Complete Rail Kit - horizontal WT0636HRK WT 6' x 42" (1.83 m x 106.7 cm) Complete Rail Kit - horizontal WT0642HRK WT 6' x 36" (1.83 m x 91.4 cm) Complete Rail Kit - stair WT0636SRK WT 6' x 42" (1.83 m x 106.7 cm) Complete Rail Kit - stair WT0642SRK WT 8' x 36" (2.44 m x 91.4 cm) Complete Rail Kit - horizontal WT0836HRK WT 8' x 42" (2.44 m x 106.7 cm) Complete Rail Kit - horizontal WT0842HRK WT 8' x 36" (2.44 m x 91.4 cm) Complete Rail Kit - stair WT0836SRK WT 8' x 42" (2.44 m x 106.7 cm) Complete Rail Kit - stair WT0842SRK WT 6' x 36" (1.83 m x 91.4 cm) Glass Panel Rail Kit WT0636HPK WT Note: Tempered glass panels are not included in kit. 0° Railing Cut Kit XXHCUT 45° Gasket and RSB Adaptor Kit XX45RSBADAP Stair Railing Cut Kit XXSCUT 0° Rail Connection Gaskets XX00HGAS 22.5° Rail Connection Gaskets XX22HGAS 45° Rail Connection Gaskets (for 6 x 6) WT45HGAS Stair Rail Connection Gaskets XX00SGAS Glass Panel Kit • Standard top rail • Standard bottom rail • Mounting hardware • Four-panel support moldings • Two pieces weatherstrip • Four 8" (20.3 cm) baluster spacers Universal Top and Bottom Rail Kit • Two standard bottom rails • Adjustable foot block • Square hole baluster spacers • Mounting hardware ITEM NUMBER 6' (1.83 m) Top and Bottom Rail Kit XX06HRK BK, WT, TH, VL, GP, FP 8' (2.44 m) Top and Bottom Rail Kit XX08HRK 6' (1.83 m) Top and Bottom Stair Kit XX06SRK 8' (2.44 m) Top and Bottom Stair Kit XX08SRK XX = INSERT COLOR PREFIX: BK Charcoal Black FP Fire Pit GP Gravel Path TH Tree House VL Vintage Lantern WT Classic White designer/traditional Railing specifications and profiles Part DESCRIPTION COLORS Posts Railings Post Sleeve Cap 6' (1.83 m) Top and Bottom Rail Kit* XX06HRK SD, WB, WG, MB *Includes standard top and bottom rails, baluster for (Level and stair foot block, and mounting hardware. sections available.) The 1" (2.5 cm) boards and 2" x 4" (5.1 cm x 10.2 cm) boards needed to accomplish the Traditional railing configuration are listed under “Decking”, see page 15. 30" (76.2 cm) Square Baluster Kit (16/kit) XX020230SBK SD, WB, WG, MB 36" (91.4 cm) Square Baluster Kit (16/kit) XX020236SBK 144" (365.8 cm) Bulk Balusters XX020212BS210 32" x 1" (81.3 cm x 2.5 cm) Architectural Baluster Kit (5/kit) BK0132VBK BK 40" x 1" (101.6 cm x 2.5 cm) Architectural Baluster (5/kit) BK0140VBK BK (Only purchase these when constructing a Transcend or Traditional railing.) 26" x 3/4" (66 cm x 1.9 cm) Contemporary Baluster Kit (10/kit) BK3Q26RBK BK 32" x 3/4" (81.3 cm x 1.9 cm) Contemporary Baluster Kit (10/kit) BK3Q32RBK BK 3/4" (1.9 cm) Contemporary Baluster Connector BK075HCON BK 3/4" (1.9 cm) Stair Contemporary Baluster Connector BK075SCON BK Balusters/Spindles Post Sleeve Skirt ITEM NUMBER 4" x 4" x 48" (10.2 cm x 10.2 cm x 121.9 cm) Post Sleeve XX040448PS SD, WB, WG, MB 4" x 4" x 108" (10.2 cm x 10.2 cm x 274.3 cm) Post Sleeve XX0404108PS (TrexExpress™ template available for quick and accurate assembly) 4" x 4" (10.2 cm x 10.2 cm) Post Sleeve Skirt XXRPSSKIRT SD, WB, WG, MB Flat Post Sleeve Cap XXRPSSQCAP SD, WB, WG, MB Pyramid Post Sleeve Cap XXRPSPYCAP SD, WB, WG, MB Designer Railing System Top and Bottom Rail Kit • Standard top rail • Standard bottom rail • Baluster for foot block • Mounting hardware Designer System Component Parts 6' (1.83 m) Top and Bottom Rail Kit XX06HRK MB, SD, WB, WG (Level and stair sections available.) Designer Railing Cut Kit DSRAILKIT MB, SD, WB, WG 72" (182.9 cm) Top Hand Rail Replacement Kit XX06THRPL Designer Railing Sleeve TrexExpress™ Tool PSTOOL XX = INSERT COLOR PREFIX: MB Madeira SD Saddle WB Woodland Brown WG Winchester Grey 34 railing ada railing specifications and profiles 7 6 4 3 1 2 5 11 10 DESCRIPTION ITEM NUMBER COLORS 104" (264.2 cm) Straight rail BKADARAIL Black 1.5" (3.8) diameter SDADARAIL Saddle (PVC with aluminum stiffener) WTADARAIL White Wall Return with Cover Plate BKADA90WRK Black (PVC with aluminum stiffener) SDADA90WRK Saddle WTADA90WRK White Straight Wall Return BKADASWRK Black (Cast iron) SDADASWRK Saddle WTADASWRK White Handrail Bracket with Screws and Cap BKADARBK Black (Cast Iron) SDADARBK Saddle WTADARBK White 90° Corner BK90CORN Black (PVC) SD90CORN Saddle WT90CORN White End Loop BKADALOOP Black (PVC with aluminum stiffener) SDADALOOP Saddle WTADALOOP White Post Return (“Candy Cane”) BKADARET Black (PVC with aluminum stiffener) SDADARET Saddle WTADARET White Straight Joiner STRJOIN (aluminum) Note: Not visible. DESCRIPTION ITEM NUMBER COLORS Adjustable Joiner ADJOIN (aluminum) Note: Not visible. Joint Ring BKJOINRING Black (plastic) SDJOINRING Saddle WTJOINRING White Rail End Cap BKADACAP Black (plastic) SDADACAP Saddle WTADACAP White 1 2 3 6 5 7 9 11 4 8 10 COLORS: BK Charcoal Black SD Saddle WT Classic White NOTE : No. 8 straight joiner and No. 9 adjustable joiner are not visible. 35 transcend railing * A P B C C D * E F G * H* I ** J K L M N O O Q Q R S S T T Balusters (standard shown) Glass Panel Option Standard/Classic Colonial Round Contemporary Architectural BALUSTER OPTIONS Trex Transcend® Railing Trex TranscendR Railing Parts List A. Top rail B. Universal rail C. Trex railing support bracket (RSB) D. TrexExpress™ Railing Assembly Template* E. Rail gaskets F. Balusters G. Post sleeve cap* H. Post sleeve skirt* I. Post sleeve - 4" x 4" (10.2 cm x 10.2 cm) or 6" x 6" (15.2 cm x 15.2 cm) post sleeve)** J. Trex decking K. TrexTrim™ or Trex fascia L. Code-approved wood joist - 2" x 8" (5.1 cm x 20.3 cm) M. Code-approved wood rim joist - 2" x 8" (5.1 cm x 20.3 cm) or larger N. Adjustable foot block O. Baluster spacer P. Top rail cap (optional component) Trex TranscendR Glass Panel Parts List Q. Panel support molding R. Tempered glass panel* S. Trex panel support molding spacer T. Weatherstripping * Item not included in the Transcend railing kits. ** Both 4" x 4" (10.2 cm x 10.2 cm) and 6" x 6" (15.2 cm x 15.2 cm) post sleeves are designed to fit over 4" x 4" pressure-treated post. Note: Basic installation for balusters is the same for all options. When using Architectural or Round Contemporary balusters, use correct baluster spacers. 36 transcend railing Trex TRANSCEND ® DECK railing Standard Cutting post sleeves is Not required. A. Pressure-treated post with Trex Transcend post sleeve B. Top rail C. Universal bottom rail D. Trex standard balusters See page 37 for “How to Install Standard Railing”. Colonial Cutting post sleeves is Not required. A. Pressure-treated post with Trex Transcend post sleeve B. 2" x 4" (5.1 cm x 10.2 cm) lateral top rail C. Universal top and bottom rail D. Trex colonial balusters See page 40 for “How to Install Colonial Railing”. Contemporary/Architectural Cutting post sleeves is Not required. Follow instructions for standard Transcend installation, using metal balusters for square balusters. A. Pressure-treated post with Trex Transcend post sleeve B. Top rail C. Universal bottom rail D. Trex contemporary or architectural balusters Classic Post sleeves will need to be cut . A. Pressure-treated post with Trex Transcend post sleeve Note: » Only for use with 4" x 4" (10.2 cm x 10.2 cm) post sleeve. » Trex Post Mounts (for decking or concrete) cannot be used with Transcend® Classic design. B. Deck board top rail. Note: 5" (12.7 cm) Contours and Escapes cannot be used. C. Universal top and bottom rail D. Trex standard balusters See page 39 for “How to Install Classic Railing”. A B C D Glass Panel Cutting post sleeves is Not required. A. Pressure-treated post with Trex Transcend post sleeve B. Top rail C. Universal bottom rail D. Tempered glass panel (not included in kit) See page 41 for “How to Install Glass Panel Railing”. tra nsce nd colors : See inside back cover for color palette. Post slee ves will need to be cut 37 transcend railing How to install standard railing Trex TRANSCEND ® Read all instructions BEFORE installation. Important: Post sleeves are not to be cut for this design style. Installing Pressure- Treated Posts ≫ Posts are to be installed 6' (1.83 m) or 8' (2.44 m) on center to accommodate appropriate railing length. ≫ Attach posts using 1/2" (1.3 cm) carriage bolts. ≫ Minimum joist size is 2" x 8" (5.1 cm x 20.3 cm). ≫ Top bolts must be 1" (2.5 cm) from tops of joists. ≫ Bottom bolts must be 5-1/8" (13 cm) from top bolts. Note: Blocking can be added for extra strength. Installing Post Sleeve Skirts and Post Sleeves 2. Slide post sleeve skirt over post and down to rest on decking surface. Slide post sleeve over post and position inside post sleeve skirt. Note: Shims can be used to plumb post sleeves. Installing Railing Support Brackets (RSBs) Option 1: Without TrexExpress™ Railing Template 3a. Mark 5-1/2" (14 cm) and 35-1/16" (89.1 cm) from deck surface OR for 42" (106.7 cm) height, mark 5-1/2" (14 cm) and 41-1/16" (104.3 cm) from the deck surface. 3b. Place RSBs on marks, center on posts, and secure with 2" (5.1 cm) wood screws (provided with post sleeve). Place top RSBs flat side up, bottom RSBs flat side down. Option 2: With TrexExpress™ Railing Template 3c. Place RSBs in template. Place top RSBs flat side up, bottom RSBs flat side down. Secure template on post with tape or rubber band, with bottom of template resting on post skirt. 3d. Secure RSBs with 2" (5.1 cm) wood screws (provided with post sleeve) and remove template. Note: Special steps are necessary when using 6" x 6" (15.2 cm x 15.2 cm) plastic TrexExpress™ template. » Cut off 1/2" (1.3 cm) from the .bottom (blue ... arrows up) of the tool before first use. » Position top RSBs only, 6" (15.2 cm) higher . for 42" (106.7 cm) rail height. » Secure RSBs with 2-1/2" (6.4 cm) wood screws .(provided in railing kit) and remove template. 1 2 2 35-1/16\ or 41-1/16\ (104.3 cm) 16" (89.1 cm) 16" 5-1/2" (14 cm) 3a 1 1 3b 2 1 5-1/8" (13 cm) min. 2" x 8" (5.1 cm x 20.3 cm) min. 1" (2.5 cm) min. 3c 2 2 3d 1 38 transcend railing Attaching Universal Rail and Foot Block Note: Refer to page 47 for detailed instructions on installing foot blocks. 4a. Measure between posts and cut rails to same length. Note: If using optional rail gaskets, subtract 1/16" (0.15 cm) from each end. 4b. Center foot block in universal rail channel and attach. DO NO T extend foot block. 4c. Lift bottom rail so RSBs are in the channel and attach with self-tapping screws (provided). 4d. Telescope foot block down and screw through opposite sides. Place screw plugs. Placing Baluster Spacers and Balusters 5. Cut baluster spacers the same length as rails, equally spaced so the holes line up. 6. Snap baluster spacer into bottom rail. Place inverted baluster spacer on top of first baluster spacer. Place balusters in baluster spacer holes. Attaching Top Rail 7. Place top rail on RSBs with balusters in rail channels. Attach top rail to RSB with two selftapping screws (provided). 8. Slide baluster spacer up and snap into top rail. Place optional top rail gaskets on each end of rail. Attaching Post Caps 9. Secure post caps with silicone or PVC adhesive. Note: Clean-up any excess adhesive before drying. 5 6 1 7 x2 2 2 8 Option 2 2 9 3 1 4a 2 4d 2 3 3 1 1 4b 2 How to install standard railing/continued Trex TRANSCEND ® 1 1 4c 2 39 transcend railing How to install classic railing Trex TRANSCEND® Important: Only for use with 4" x 4" (10.2 cm x 10.2 cm) post and post sleeve. Cutting post and post sleeve only apply to the Classic style railing. Universal Railing Kit is required. 1. Installing Pressure-Treated Posts See instructions on page 37. Cutting Post and Post Sleeve 1a. Mark and cut post and post sleeve measuring from deck surface: ≫ 36-3/16" (91.9 cm) for 36" (91.4 cm) height. ≫ 42-3/16" (107.2 cm) for 42" (106.7 cm) height. 2. Installing Post Sleeve Skirts and Post Sleeves See instructions on page 37. 3. Installing Railing Support Brackets (RSBs) See instructions on page 37. 4. Attaching Universal Rail and Foot Block See instructions on page 38. 5-6. Placing Baluster Spacers and Balusters See instructions on page 38. Attaching the Inverted Universal Rail 7. Place inverted universal rail onto RSBs with balusters in channel. Attach universal rail to RSBs with two self-tapping screws (provided). 8. Place deck boards (do not use 5" (12.7 cm) Contours or Escapes) over universal rails. Attach boards on each post with Trex-recommended composite screws (see page 16) at a diagonal. Secure boards to universal rails with 2" (5.1 cm) pan-head screws (provided) every 16" (40.6 cm) on center. 9. Slide baluster spacers up and snap into universal rails. Note: If necessary, cut tips off rail gaskets prior to installation. 10. Use scarf cut for posts where two deck boards meet. Note: If installing in weather below 40°F (4.5°C), leave 1/8" (0.3 cm) gap between deck boards. 36-3/16" (91.9 cm) or 42-3/16" (107.2 cm) 1a 9 1 1 8 3 2 10 1 7 2 Optional 40 transcend railing How to install colonial railing Trex TRANSCEND® Important: Universal Railing Kit is required. 1. Installing Pressure-Treated Posts See instructions on page 37. 2. Installing Post Sleeve Skirts and Post Sleeves See instructions on page 37. 3. Installing Railing Support Brackets (RSBs) See instructions on page 37. 4. Attaching Universal Rail and Foot Block See instructions on page 38. 5-6. Placing Baluster Spacers and Balusters See instructions on page 38. Attaching Inverted Universal Rail 7. Place inverted universal rail onto RSBs with balusters in channel. Attach universal rail with two self-tapping screws (provided). 8. Measure between posts and cut 2" x 4" (5.1 cm x 10.2 cm) to length. 9. Place 2" x 4" (5.1 cm x 10.2 cm) on universal rail. Attach board to rail with 2" (5.1 cm) pan-head screws (provided) every 16" (40.6 cm) on center. Toenail 2-1/2" (6.4 cm) screw at each end of 2" x 4" (5.1 cm x 10.2 cm) into post on back side of rail (side not facing decking). 10. Slide baluster spacer up and snap into universal rail. Note: If necessary, cut tips off rail gaskets prior to installation. Attaching Post Caps 11. Secure post cap with silicone or PVC adhesive. Note: Clean-up any excess adhesive before drying. 8 1 1 7 x2 2 1 1 9 3 2 2 10 2 2 11 3 1 Optional 41 transcend railing Read all instructions BEFORE installation. ≫ You must purchase the 1/4" (0.6 cm) tempered glass panels. See dimensions below. ≫ Glass panels Only for use with maximum 6' (1.83 m) on center post spacing. 1. Installing Pressure-Treated Posts See instructions on page 37. 2. Installing Post Sleeve Skirts and Post Sleeves See instructions on page 37. 3. Installing Railing Support Brackets (RSBs) See instructions on page 37. 4. Attaching Universal Rail and Foot Block See instructions on page 38. Attach Weatherstripping and Positioning Panel 5. Push black-edged trim onto upper and lower edges of panel. Be sure trim runs entire length of glass. Extra trim can be cut with razor blade or scissors. 6. Position panel with weatherstripping into lower rail channel. Center panel between posts with about 2" (5.1 cm) of air space on each side of panel. Attaching Top Rail and Panel Support Molding 7. Place top rail over RSB brackets and glass panel. Secure rail to RSBs with 1-1/2" (3.8 cm) selfdrilling screws (provided). Note: Avoid hitting glass panel while using the drill. 8. Cut four panel support moldings (PSM) to same length as glass, 62-1/2" (158.8 cm). Cut slowly and one at a time, to avoid chipping. 9. Push PSM into rail to complete snap connection. (Lower rail PSM edge rests on top of rail. Top rail PSM snaps flush into rail.) How to install glass panel railing Trex TRANSCEND® tempered glass pa nel dime nsi ons ≫ 36" (91.4 cm) high rail: 1/4" x 30" x 62-1/2" max. (0.6 cm x 76.2 cm x 158.8 cm) ≫ 42" (106.7 cm) high rail: 1/4" x 36" x 62-1/2" max. (0.6 cm x 91.4 cm x 158.8 cm) 6 2" (5.1 cm) 1 1 7 8 9 62-1/2" (158.8 cm) 5 42 transcend railing 10 How to install Glass Panel railing/continued Trex TRANSCEND® Hiding Brackets 10. Cut Transcend baluster spacer into four lengths equal to distance between the glass panel and posts. Cut slowly and one at a time, to avoid chipping. 11. Snap spacer into bottom and top rail to hide brackets and create a seamless look. Attaching Post Caps 12. Secure post caps with silicone or PVC adhesive. Note: Clean-up any excess adhesive before drying. 2 12 3 1 How to install on-an-angle railing Trex TRANSCEND ® Note: Transcend brackets are designed to be installed up to a 45° angle. ≫ Small angles (1° - 30°). Both 4" x 4" (10.2 cm x 10.2 cm) or 6" x 6" (15.2 cm x 15.2 cm) post sleeves work well. ≫ Large angles (31° - 45°). Use only 6" x 6" (15.2 cm x 15.2 cm) post sleeves when installing on flat side. ≫ 45° angles using 4" x 4" (10.2 cm x 10.2 cm) post sleeves must use Transcend bird’s mouth brackets. Note: Railing will be installed on corner of posts. ≫ Using 6" x 6" (15.2 cm x 15.2 cm) post sleeves at 45° angles. Brackets are installed off-center and use 45° Transcend brackets. 4 x 4 6 x 6 11 43 transcend railing how to install Bird's Mouth railing Trex TRANSCEND® 2 Note: Use with 4" x 4" (10.2 cm x 10.2 cm) post sleeve only. Read all instructions bef ore installation. PARTS Mark Posts 1. Measure and mark 4" (10.2 cm) and 33-9/16" (85.2 cm) up from top of post skirt. For a 42" (106.7 cm) rail, top mark is 39-9/16" (100.5 cm) on post. Note: Without skirt, add 1-1/2" (3.8 cm) to measurements. Attaching Adapters Snap adapters into RSBs. Pre-drill Bottom and Top RSBs 2. Position RSBs with adapter (flat side DOWN) for lower rail, mark and pre-drill screw holes with 1/8" (0.3 cm) drill bit on post. 3. Position RSBs with adapter (flat side UP) for top rail, mark and pre-drill screw holes with 1/8" (0.3 cm) drill bit on post. Note: Drill at slight inward angle to drill holes on marks. Attaching Top and Bottom RSBs 4. Attach RSBs with adapters to posts with wood screws (provided). Measuring Rails 5. Measure from corner-to-corner between posts. Note: Subtract 1/16" (0.15 cm) from each end to accommodate rail gaskets. Cutting Rails 6. Mark 45° cuts on rails with template on assembly tool. Center of “V’s” is the distance from corner-tocorner for posts. Cut rails to size and attach with self-tapping screws (provided). 3 4 Top bracket Adapter Adapter Bottom bracket 1 4" (10.2 cm) 33-9/16" (85.2 cm) for 36" or 39-9/16" (100.5 cm) for 42" 5 6 44 transcend railing 2" x 4" (5.1 cm x 10.2 cm) how to install Bird's Mouth railing/continued Trex TRANSCEND® Using Miter Box Saw to Cut Rails 1. Place 2" x 4" (5.1 cm x 10.2 cm) on edge behind the rail to allow for complete cut. 2. Angle blade to 45°. 3. Set stop on saw so blade travels half the depth of rails. Several test cuts can be made on scrap material to accurately set the stop. 4. “V” cut both sides of the rail. Note: Transcend's top and universal rails will require different stop settings. HOW TO INSTALL TOP RAIL CAPS Trex Transcend® Note: Rail caps are used with Standard Design Transcend Railing ONLY. Measuring and Cutting Top Rail Caps 1. Measure distance between posts and mark rail caps. Cut caps to size and angle. Note: » To avoid chipping, cut slowly. » Do not use gaskets on top rail ends. Apply Adhesive to Top Rails 2. Apply heavy-duty construction adhesive to top rails in two profile lines on top and sides of rails. Securing Top Rail Caps 3. Seat rail caps firmly over top rails and adhesive. Clean off any excess adhesive on caps and top rails. 1 2 3 45 railing transcend railing HOW TO INSTALL STAIR RAIL ing Trex Transcend® Read all instructions BEFORE installation. Note: Transcend stair kits and gaskets work ONLY with stair slopes of 32°-37°. Installing Posts, Post Sleeve Skirts, and Post Sleeves for Stair Rails 1. Install posts, post sleeve skirts, and post sleeves according to standard Transcend railing instructions. See page 37. ≫ In most cases, a post and post sleeve longer than 39" (99.1 cm) will be needed on the lower section of stair rail to accommodate stair angle. ≫ Make sure top and bottom posts for stairs are installed at nose of each tread. Measuring and Cutting Railings 2. Set railing along the nose of the stair treads and mark line at each intersection. Cut rails on marks. NOTE : If using railing gaskets, subtract 1/16” (0.15 cm) maximum, from each end and cut. Positioning RSBs on BOTTOM Post 3. Position bottom rail between posts and slide TrexExpress™ Railing Assembly template into position with bottom rail outline on template aligned with end of bottom rail. Allow a minimum clearance of 1" (2.5 cm) from stair tread. Secure template with rubber bands. Remove rail. Attaching RSBs to BOTTOM Post 4. Attach upper and lower RSBs to bottom post, flat side UP, with wood screws provided. Remove template and place a second RSB, turned upside down, and interlock on each bracket. 1 2 1 2 1 3 3 3 1 1 4 4 2 46 transcend railing Positioning RSBs on UPPER Post 5. Position pre-cut bottom rail between posts. Slide TrexExpress™ Railing Assembly template into position, aligning bottom rail outline on template with end of bottom rail. Use rubber bands to hold template in place. Remove rail. Attaching RSBs on UPPER Posts 6. Attach upper and lower RSBs to top post, flat side DOWN. Remove template. Take second RSB, turn upside down and interlock into each bracket. Complete Stair Rails Installation 7. Install foot blocks prior to installing lower rail. Refer to “How to Install Foot Blocks” on page 47. For stair application, cut top section of foot block at an angle to match rail, pre-drill, and fasten. Install top and bottom railings, balusters, and baluster spacers. Refer to Transcend railing beginning on page 37. Attaching Post Caps 8. Secure post caps with silicone or PVC adhesive. Note: Clean-up any excess adhesive before drying. 7 3 1 1 6 4 2 HOW TO INSTALL STAIR RAIL ing/continued Trex Transcend® 2 1 5 3 2 8 3 1 47 transcend railing HOW TO INSTALL FOOT BLOCK s Trex Transcend® Read all instructions bef ore installation. Note: Foot blocks must be placed before installing bottom rails. Note: One centered foot block is required for every section of railing or stairway section. Drill Pilot Hole for Foot Block Base Plate 1. Measure distance between posts/post sleeves and mark center on deck surface. Cut universal bottom rail to fit and place between posts. Center rail to width of posts, then drill 1/16" (0.15 cm) pilot hole through center of rail and into deck board. Installing Foot Block Base Plate 2. Remove rail. Position foot block base plate over pilot hole in deck board and secure foot block base plate with #10 x 3/4" (1.9 cm) stainless steel screws (provided). Attaching Foot Block to Universal Rail 3. Center foot block in universal rail channel at center and attach collapsed foot block (do not extend foot block) to rail using 2" (5.1 cm) screw (provided). Note: Top of foot block must be cut at angle for stair railings before attaching to rail. Installing Bottom Rail with Foot Block 4. Secure rail on RSBs and extend foot block to seat on foot block base plate. Securing Foot Block 5. With foot block fully seated on base plate, secure with two 3/4" (1.9 cm) retaining screws (provided). Install one on each side of foot block 1-1/2" (3.8 cm) from bottom of base. Place screw plugs. 1 1 1 3" (7.6 cm) 2 1 1 2 2 Center Line 1 1 4 3 2 1-1/2" (3.8 cm) 5 1 2 3 3 4 48 designer railing trex Designer series Railing® Note: Position of bottom rail lip is not a structural component. It is recommended that it be consistently installed either inside or outside. Trex Designer Series RailingR Parts A. Top rail B. Bottom rail C. Railing support brackets (RSBs) D. Balusters* E. Trex Railpost™/Post sleeve* F. Trex Railpost™ Assembly Tool* G. Post cap/Post sleeve cap* H. Post skirt/Post sleeve skirt* I. TrexExpress™ Designer Series Railing Assembly Tool* * Item not included in Designer Railing Kit A B C D Standard Cutting post sleeves is Not required. A. 4" x 4" (10.2 cm x 10.2 cm) Trex Railpost™ or pressure-treated post with Trex post sleeve B. Top rail C. Bottom rail D. Trex Designer standard balusters See page 49 for “How to Install Standard Railing”. Contemporary Cutting post sleeves is Not required. Follow instructions for standard Designer installation, using metal balusters for square balusters. A. 4" x 4" (10.2 cm x 10.2 cm) Trex Railpost™ or pressure-treated post with Trex post sleeve B. Top rail C. Bottom rail D. Trex Designer contemporary balusters See page 52 for “How to Install Contemporary Railing”. DESIGNER colors : See inside back cover for color palette. 49 designer railing DO NOT NOTCH TREX® How to install standard railing Trex designer series All Trex Designer Series RailingR uses the same application for attaching posts to the rim joists. Posts may be pressure-treated wood or a Trex Railpost™. Read all instructions BEFORE installation. Installing Posts ≫ Post span = maximum 6' (1.83 m) on center. ≫ Attach post using 1/2" (1.3 cm) carriage bolts. ≫ Minimum joist size is 2" x 8" (5.1 cm x 20.3 cm). ≫ Top bolt must be 1" (2.5 cm) from top of joist. ≫ Bottom bolt must be 5-1/8" (13 cm) from top bolt. Note: Blocking can be added for extra strength. Trex does not endorse notching any post when it is required to perform as a guardrail system. Installing Post Sleeve Skirts and Post Sleeves or Post Skirts 2a. Slide post sleeve skirt over post and down to rest on decking surface. Slide post sleeve over post and position inside post sleeve skirt. Cutting post sleeves is NO T required. 2b. If using Trex Railpost™, slide post skirt over post and down to rest on decking surface. Installing Railing Support Brackets (RSBs) Option 1: Without TrexExpress™ Designer Series Railing Assembly Tool 3a. For 36" (91.4 cm) height, mark 4" (10.2 cm) and 35-1/2" (90.2 cm) from deck surface OR for 42" (106.7 cm) height, mark 4" (10.2 cm) and 41-1/2" (105.4 cm) from the deck surface. 3b. Place RSBs on marks, center on posts and secure with 2" (5.1 cm) wood screws (provided). Brackets should be aligned so top part of bracket aligns with mark. Note: Place both top and bottom RSB s flat side UP. Option 2: With TrexExpress™ Designer Series Railing Assembly Tool 3c. Place RSBs in template. Place both top and bottom RSBs flat side UP. Secure template on post/post sleeve with tape or rubber band, with bottom of template resting on post skirt. If post skirts are not used, place 1-1/4" (3.2 cm) shim under tool for proper bracket location. 3d. Secure RSBs with 2" (5.1 cm) wood screws (provided) and remove template. 1 5-1/8" (13 cm) min. 2" x 8" (5.1 cm x 20.3 cm) min. 1" (2.5 cm) min. 2b 35-1/16\ 89.1 or 41-1/16\ 104.3 35-1/2" (90.2 cm) 41-1/2" (105.4 cm) 4" (10.2 cm) 3a 1 1 3b 2 3c 2 2 3d 1 1 2 2a 50 designer railing Measuring and Cutting Railings 4. Measure and cut top and bottom rails to fit between posts. Leave 1/16" (0.15 cm) gap at each end for cold weather expansion. Assembling Rails with Balusters 5. Place bottom rails on their sides, lip sides facing up. Using TrexExpress™ Designer Series Railing Assembly Tool, set balusters in designated slots. Note: Using two assembly tools and overlapping these will allow you to span the entire length of the railing section for a 6' (1.83 m) span. Insert balusters into top rail’s channels, align bottom rails parallel to top rails with balusters at equal distance from both ends. Note: If assembly tool is not available, maximum spacing for balusters is 5" (12.7 cm) on center or 3-5/8" (9.2 cm) between balusters. Securing Balusters to Bottom Rail 6. Move TrexExpress™ Designer Series Railing Assembly Tool to bottom rail and hold balusters in contact with rail lip. Secure balusters to bottom rail with 2" (5.1 cm) 16 gauge finishing nails through underside of bottom rail. Note: For added stability, drill pilot holes and use #8 - 2" (5.1 cm) screws to secure balusters. Securing Balusters to Top Rail 7. Slide TrexExpress™ Designer Series Railing Assembly Tool to top rail and check alignment of balusters. Secure balusters with 2" (5.1 cm) 16 gauge finishing nails through side of rail. Note: For added stability, drill pilot holes and use #8 - 2" (5.1 cm) screws to secure balusters or nail thru both sides of the top rail. Always hold nail gun perpendicular to baluster to be sure the nail drives securely into baluster. 4 1 1 5 1 1 6 2 How to install standard railing/continued Trex designer series 1 1 1 7 2 51 designer railing How to install STANDARD Railing/continued designer standard 2 10 3 1 1 1 9 x2 3 2 Top Rail Bottom Rail 18" (45.7 cm) 3-1/2" to 4" (8.9 cm to 10.2 cm) 8 Attaching Foot Blocks 8. Measure distance from deck surface to top of channel in bottom rail, approximately 3-1/2" - 4" (8.9 cm - 10.2 cm). Secure foot blocks with 2" (5.1 cm) 16 gauge finishing nails through side of bottom rail. Note: 2" (5.1 cm) screws can also be used. Pre-drilling would be required. Note: Foot blocks are required every 18" (45.7 cm) for Designer Series Railing. Securing Railings to Posts 9. Place assembled railing section on RSBs on posts and secure top rail with two 1-1/2" (3.8 cm) screws. Secure bottom rail with screws through top of rail and into the outermost hole in RSBs. Bottom rail can also be secured to posts with 16 gauge finishing nails, toenailed from bottom of rail and 1" (2.5 cm) in from the posts. Finishing Post 10. Posts and post sleeves can be trimmed but this is not a requirement. Make sure tops of posts are level. Secure post caps with construction-grade adhesive. Clean-up any excess adhesive before drying. 52 designer railing 1. Installing Posts See instructions on page 49. 2. Installing Post Sleeve Skirts and Post Sleeves or Post Skirts See instructions on page 49. 3. Installing Railing Support Brackets (RSBs) See instructions on page 51. 4. Measuring and Cutting Railings See instructions on page 52. Attaching Foot Blocks Note: Foot blocks should be secured to bottom rail before attaching bottom rail to posts. Option 1: If using contemporary balusters for foot blocks. 5a. Measure and cut round balusters for foot blocks every 18" (45.7 cm). Secure baluster connectors to bottom rails and deck for mounting balusters. Option 2: If using Designer balusters for foot blocks. 5b. Measure and cut square balusters for foot blocks every 18" (45.7 cm). Secure foot blocks with 2" (5.1 cm) 16 gauge finishing nails through side of bottom rail. Note: 2" (5.1 cm) screws can also be used. Pre-drilling would be required. Installing Bottom Rail 6. Secure bottom rail with screws through top of rail and into the outermost hole in RSBs. Bottom rail can also be secured to posts with 16 gauge finishing nails, toenailed from bottom of rail and 1" (2.5 cm) in from the posts. how to install CONTEMPORARY Railing TREX designer SERIES 18" (45.7 cm) 5a 18" (45.7 cm) 5b 1 1 6 2 53 designer railing how to install CONTEMPORARY Railing/continued TREX designer SERIES Installing Baluster Connectors 7. Place baluster connectors 4-1/2" (11.4 cm) on center and secure to top and bottom rails with screws. Connecting Balusters to Bottom Rail 8. Lower each baluster down onto connectors on bottom rail. Installing Top Rail 9. Lower top rail with connectors between posts onto RSBs and then secure balusters on connectors. Secure top rail with two 1-1/2" (3.8 cm) screws up through bottom of rail into RSBs. Finishing Posts 10. Posts and post sleeves can be trimmed but this is not a requirement. Make sure tops of posts are level. Secure post caps with construction-grade adhesive. Clean-up any excess adhesive before drying. 8 3-3/4" (9.5 cm) 9 1 2 2 10 3 1 1 1 7 2 4-1/2" (11.4 cm) DETERMINING NUMBER OF baluster S and spaci ng Number of balusters needed Length of rail ______" ÷ 4.5 = ______balusters ≫ If number is odd, balusters will be centered. ≫ If number is even, balusters will be offset 2-1/4" (5.7 cm) from center. 54 designer railing how to install standard stair Railing Trex designer series Note: Trex rails meet major building codes for use as a guardrail system. Local municipalities may require a graspable handrail on stairways. Trex offers an ADA code-compliant handrail system. Check with your local building code officials for local requirements. Installing Posts for Stair Railing 1. In most cases, a railpost or post sleeve longer than 39" (99.1 cm) is required for the lower stair rail sections to accommodate stair angle. Both top and bottom posts need to be installed on outside corners (nose) of stair treads. Note: Posts, post sleeve skirts, and post sleeves are installed per standard Designer railing instructions. See page 49. Measuring and Cutting Railings 2. Determine length and angle of top and bottom rail. Set railings on the nose of the stair tread and mark line at each intersection. Cut rails on marks and place in position on supports. (Supports can be made from scrap material.) Note: Allow a minimum clearance of 1” (2.5 cm) from stair treads. NOTE : Check local building codes for railing height requirements. Installing Bottom RSBs on Upper and Lower Posts 3. Position bottom rail between posts and set to proper height from stair tread. Support on blocks cut from scrap materials. Mark both posts where underside of the bottom rail intersects. 4. Position one RSB centered on upper post with top of bracket aligned with mark on post, flat side DOWN, and secure with two 2" (5.1 cm) screws. Using a second RSB, turn upside down and interlock into bottom bracket on upper stair post. 5. Position one RSB centered on lower post with top of bracket aligned with mark on post, flat side UP, and secure with two 2" (5.1 cm) screws. Using a second RSB, turn upside down and interlock into bottom bracket on lower stair post. 1 2 3 1 4 3 2 1 5 2 3 55 designer railing Installing Top Rail RSBs on Upper and Lower Posts 6. Determine height of top rail from bottom rail and while holding top rail in place, and parallel to bottom rail, mark posts where underside of rail intersects. 7. Follow Steps 4-5 to install top rail RSBs on upper and lower posts. Measuring and Cutting Balusters 8. Measure and cut balusters to proper height and angle of stairs. Assembling Rails with Baluster 9. Insert and space balusters in top rails, then align bottom rails at parallel angle to top rails with balusters spaced the same and in contact with bottom rail lip. Note: Maximum spacing is 5" (12.7 cm) on center or 3-5/8" (9.2 cm) between balusters. Securing Balusters to Top and Bottom Rail 10. Secure balusters to top rail with 2" (5.1 cm) 16 gauge finishing nails through side of rail. Secure balusters to bottom rail with 2" (5.1 cm) finishing nails through underside of bottom rail. Attaching Foot Blocks 11. Measure and determine angle to cut foot blocks. Secure with 2" (5.1 cm) 16 gauge finishing nails through side of bottom rail. Note: 2" (5.1 cm) screws can also be used. Pre-drilling would be required. Note: Foot blocks are required every 18" (45.7 cm). how to install standard stair Railing/continued Trex designer series 8 2 2 1 1 9 3-5/8" (9.2 cm) 10 2 2 18" (45.7 cm) 11 56 designer railing how to install standard stair Railing/continued Trex designer series 1 1 12 3 2 How to install contemporary stair Railing Trex Designer series 18" (45.7 cm) 8a 18" (45.7 cm) 8b 1. Installing Posts for Stair Railing See instructions on page 54. 2. Measuring and Cutting Railings See instructions on page 54. 3-5. Installing Bottom RSBs on Upper and Lower Posts See instructions on page 54. 6-7. Installing Top RSBs on Upper and Lower Posts See instructions on page 55. Installing Foot Blocks Option 1: If using contemporary balusters for foot blocks. 8a. Measure and cut round balusters for foot blocks every 18" (45.7 cm). Secure baluster connectors to bottom rail and stair treads for mounting balusters. Option 2: If using designer balusters for foot blocks. 8b. Measure and cut square balusters for foot blocks every 18" (45.7 cm). Secure foot blocks with 2" (5.1 cm) 16 gauge finishing nails through sides of bottom rail. Note: 2" (5.1 cm) screws can also be used. Pre-drilling would be required. Mounting Rails on Posts 12. Place assembled railing section on RSBs on posts and secure top rail with two 1-1/2" (3.8 cm) screws. Secure bottom rail with screws through outermost holes in RSBs. Bottom rail can also be secured to posts with 16 gauge finishing nails, toenailed through the side of rail into the posts, 1-1/2" (3.8 cm) from bottom of rail and 1" (2.5 cm) from the post. Finishing Posts 13. Posts and post sleeves can be trimmed but this is not a requirement. Make sure tops of posts are level. Secure post caps with constructiongrade adhesive. Clean-up any excess adhesive before drying. 2 13 3 1 57 designer railing 1 1 9 2 2 2 10 5-1/2" (14 cm) 3 1 Installing Bottom Rail 9. Secure bottom rail with screws through top of rail and into the outermost hole in RSBs. Bottom rail can also be secured to posts with 16 gauge finishing nails, toenailed from bottom of rail and 1" (2.5 cm) in from the posts. Installing Stair Baluster Connectors 10. Place stair baluster connectors 5-1/2" (14 cm) on center and secure to top and bottom rails with screws. Note: Stair baluster connectors are sold separately. Black 3/4" (1.9 cm) Stair Baluster Connectors Part number: BK075SCON Connecting Balusters to Bottom Rail 11. Lower each baluster down onto connectors on bottom rail. Installing Top Rail 12. Lower top rail with connectors between posts onto RSBs and then place balusters on connectors. Secure rail sections with screws up through bottom of rail into RSBs. Finishing Posts 13. Posts and post sleeves can be trimmed but this is not a requirement. Make sure tops of posts are level. Secure post caps with constructiongrade adhesive. Clean-up any excess adhesive before drying. How to install contemporary stair Railing/continued Trex designer series 11 12 2 1 Top Rail Bottom Rail DETERMINING NUMBER OF baluster S and spaci ng Number of balusters needed Length of rail ______" ÷ 5.5 = ______balusters ≫ If number is odd, balusters will be centered. ≫ If number is even, balusters will be offset 2-3/4" (7 cm) from center. 2 13 3 1 58 Traditional railing Trex® traditional Railing Trex® Traditional Railing Parts List A. Top rail B. Lateral rail C. Balusters D. Post sleeve E. Post skirt/Post sleeve skirt F. Trex decking G. TrexTrim™ or Trex fascia H. Code-approved wood joist - 2" x 8" (5.1 cm x 20.3 cm) I. Code-approved wood rim joist - 2" x 8" (5.1 cm x 20.3 cm) or larger J. Foot block K. Trex Railpost™ » Escapes and 5" (12.7 cm) Contours cannot be used for top rail. » 6" x 6" (15.2 cm x 15.2 cm) post sleeve cannot be used with any Trex Traditional railing installs. » Trex Post Mounts (for decking or concrete) cannot be used with Trex Traditional Railing. Standard Round Contemporary (Only for raised railing design) Architectural (Only for raised railing design) BALUSTER OPTIONS A A A F F F B B B B C C C J J C D D E E H H I G I G H I G A F B C D E H I G K K K K Traditional Anchored Traditional Raised/Option 1 Note: All Trex Traditional Railings are designed to span posts at maximum of 6' (1.83 m) on center. NOTE : The Trex guardrail system complies with current BOCA, ICBO, SBCCI and ICC model codes for a guardrail system. See local building codes for other requirements. For more detailed installation instructions, visit trex.com Traditional Raised/Option 2 Traditional Raised/Options 3 and 4 Note: A Trex Railpost™ or post sleeve can be used in this option. Note: A Trex Railpost™ or post sleeve can be used in these options. 59 traditional railing Trex® traditional/anchored DECK railing A B C D A. 4" x 4" (10.2 cm x 10.2 cm) Trex Railpost™. Note: DO NOT USE post sleeves. B. Deck board top rail Note: 5" (12.7 cm) Contours and Escapes cannot be used. C. 2" x 4" (5.1 cm x 10.2 cm) lateral top rail D. Trex Designer balusters See page 60 for “How to Install Traditional Anchored Railing”. Traditi onal colors : See inside back cover for color palette. With standard Trex DesignerR Balusters/Option 1 A. 4" x 4" (10.2 cm x 10.2 cm) Trex Railpost™ Note: DO NOT USE post sleeves. B. Deck board top rail Note: DO NOT USE with 5" (12.7 cm) Contours and Escapes. C. 2" x 4" (5.1 cm x 10.2 cm) lateral top and bottom rail D. Trex Designer balusters See page 61 for “How to Install Raised Railing/Option 1”. Trex® traditional/raised DECK railing Rails Mounted 0n Side of Post With Standard Trex Designer Balusters/Option 2 A. 4" x 4" (10.2 cm x 10.2 cm) Trex Railpost™ or pressure-treated post with Trex Designer post sleeve or Trex TranscendR 4" x 4" (10.2 cm x 10.2 cm) post sleeve B. Deck board top rail Note: DO NOT USE with 5" (12.7 cm) Contours and Escapes. C. 2" x 4" (5.1 cm x 10.2 cm) Lateral top and bottom rail D. Trex Designer balusters See page 63 for “How to Install Raised Railing/Option 2”. With Contemporary Balusters/Option 3 A. 4" x 4" (10.2 cm x 10.2 cm) Trex Railpost™ or pressure-treated post with Trex Designer post sleeve or Trex TranscendR 4" x 4" (10.2 cm x 10.2 cm) post sleeve B. Deck board top rail Note: DO NOT USE with 5" (12.7 cm) Contours and Escapes. C. 2" x 4" (5.1 cm x 10.2 cm) lateral top rail D. Trex Traditional Contemporary balusters See page 65 for “How to Install Raised Railing/Option 3”. With Architectural Balusters/Option 4 A. 4" x 4" (10.2 cm x 10.2 cm) Trex Railpost™ or pressure-treated post with Trex Designer post sleeve or Trex TranscendR 4" x 4" (10.2 cm x 10.2 cm) post sleeve B. Deck board top rail Note: DO NOT USE with 5" (12.7 cm) Contours and Escapes. C. 2" x 4" (5.1 cm x 10.2 cm) lateral top rail D. Trex Traditional Architectural balusters See page 69 for “How to Install Raised Railing/Option 4”. Rails Mounted Between Posts 60 Traditional railing 61 traditional railing How to install Anchored Railing Trex® traditional Note: Post sleeves and post sleeve skirts cann ot be used for this application. On ly for use with Trex Railpost™. Installing Trex Railpost™ ≫ Attach post using 1/2" (1.3 cm) carriage bolts. ≫ Post span = maximum 6’ (1.8 m) on center. ≫ Minimum joist size is 2"x 8" (5.1 cm x 20.3 cm) ≫ Top bolt must be 1" (2.5 cm) from top of joist. ≫ Bottom bolt must be 5-1/8" (13 cm) from top bolt. Note: Trex does not endorse notching any post that will serve as a guardrail system. Cutting Posts to Length and Installing Top Rail 2. Cut posts to designated height as measured from top of decking surface. Place a deck board across each set of posts. Position board so it overhangs the post towards the deck surface 1-1/2" (3.8 cm). Scarf cut each end of deck board and use two exterior-approved screws per end to secure boards to posts. *Note: If installing at below 40°F (4°C), leave 1/8" (0.3 cm) gap in scarf joints between boards. Installing Lateral Rail 3. .Place lateral rail across the posts under the overhanging top rail on the inside of the posts, drill pilot holes, and secure with two 2-1/2" (6.4 cm) exterior-approved screws positioned .diagonally on each end. Attach top rail to lateral rail every 12" (30.5 cm). DO NOT NOTCH TREX® 1 5-1/8" (13 cm) min. 2" x 8" (5.1 cm x 20.3 cm) min. 1" (2.5 cm) min. 1 1 2 x2 2 42" max. (106.7 cm) 36" min. (91.4 cm) 1 1 3 3 x2 2 < 40°F (4°C) = 1/8" (0.3 cm) gap* Installing Balusters 4. Cut balusters to desired length, pre-drill two holes at top and bottom on side that will face outward on each baluster. Locate center between posts, mark and place first baluster and secure with four 2-1/2" (6.4 cm) exterior-approved screws. Space balusters to the left and right a maximum of 3-5/8" (9.2 cm) edge-to-edge or 5" (13 cm) on center. Note: Always consult your local building department prior to purchase and installation. How to install Anchored Railing/continued Trex® traditional 1 1 4 2 5" (13 cm) 3-5/8" (9.2 cm) how to install Raised railing Trex® Traditional/option 1 Rails on Sides of Posts with Standard Balusters All TrexR Traditional raised handrail installations use the same method for attaching posts to the rim joists. Posts may be pressure-treated wood or a Trex Railpost™.* *Note: Post sleeves cann ot be used for this option. Installing Pressure- Treated Posts or Trex Railposts™ ≫ Attach posts using 1/2" (1.3 cm) carriage bolts. ≫ Minimum joist size is 2" x 8" (5.1 cm x 20.3 cm). ≫ Top bolt must be 1" (2.5 cm) from top of joists. ≫ Bottom bolts must be 5-1/8" (13 cm) from top bolts. Note: Blocking can be added for extra strength. Installing Post Skirts 2. Slide post skirt over post and down to rest on decking surface. 1 5-1/8" (13 cm) min. 2" x 8" (5.1 cm x 20.3 cm) min. 1" (2.5 cm) min. 2 62 Traditional railing 63 traditional railing 3 x2 2 42" Max. (106.7 cm) 36" Min. (91.4 cm) Cutting Posts to Length and Installing Top Rail 3. Cut posts to designated height as measured from top of decking surface. Measure distance between posts from center-to-center. Make scarf cuts on each end of deck board and use two exteriorapproved screws per end to secure boards to posts with board centered over posts. *Note: If installing at below 40°F (4°C) leave 1/8" (0.3 cm) gap in scarf joints between boards. Cutting Lateral Rails 4. Measure distance between posts on 6' (1.83 m) center and cut two 2" x 4" (5.1 cm x 10.2 cm) lateral rails to fit. Leave 1/16" (0.15 cm) gap at each end for cold weather expansion. 5. Secure with 2-1/2" (6.4 cm) composite-approved screws and attach top rail with one screw every 12" (30.5 cm). Installing Balusters 6. Cut balusters to length, pre-drill two holes at top and bottom sides that will face outward on each baluster. Locate the centers between posts, mark and place first baluster and secure with four 2-1/2" (6.4 cm) exterior-approved screws. Space balusters to the left and right a maximum of 3-5/8" (9.2 cm) edge-to-edge or 5" (13 cm) on center. 7. One baluster must extend to the decking surface every 18" (45.7 cm). Typically four per 6' (1.83 m) application. 4 center 6' (1.83 m) 1 1 1 1 5 3 2 3-1/2” max (8.9 cm) 1 1 6 3 18" (45.7 cm) 5" (13 cm) 3-5/8" (9.2 cm) how to install Raised railing/continued Trex® Traditional/option 1 < 40°F (4°C) = 1/8" (0.3 cm) gap* how to install Raised railing Trex® Traditional/option 2 Rails Between Posts with standard Trex Balusters 1. Installing Pressure-Treated Posts or Trex Railposts™ See instructions on page 61. Installing Post Sleeve Skirts and Post Sleeves 2. Slide post skirt over post and down to rest on decking surface. Slide post sleeve over post and position inside post skirt. Note: Shims can be used to plumb post sleeves. Optional: Installing Post Skirts (for use with Trex Railpost™) See instructions on page 61. 3. Cutting Posts to Length and Installing Top Rail See instructions on page 62. Cutting Lateral Rails 4. Measure distance between inside edges of posts and cut two 2" x 4" (5.1 cm x 10.2 cm) lateral rails to fit. Leave 1/16" (0.15 cm) gap at each end for cold weather expansion. 5. Center upper lateral rails under top rails to posts attaching with “L” brackets or equivalent construction method. (If toenailing screws into lateral railing, predrill these holes first to help prevent splitting and mushrooming of the screw.) Secure with 2-1/2" (6.4 cm) composite-approved screws and attach top rail to lateral rail with one screw every 12" (30.5 cm). Bottom rails attach with “L” brackets or equivalent construction method with 3-1/2" (8.9 cm) maximum clearance above deck surface. 4 1/16" (0.15 cm) 1 1 1 1 5 2 3 3-1/2" max. (8.9 cm) 1 2 2 64 Traditional railing 65 traditional railing Installing Balusters 6. Cut balusters to length, pre-drill two holes at top and bottom sides that will face outward on each baluster. Locate the center between posts, mark and place first baluster and secure with four 2-1/2” (6.4 cm) exterior-approved screws. Space balusters to the left and right a maximum of 3-5/8” (9.2 cm) edge-to-edge or 5" (13 cm) on center. 7. One baluster must extend to decking surface every 18" (45.7 cm). Typically four per 6' (1.8 m) application. 1 1 6 2 18" (45.7 cm) 5" (13 cm) 3-5/8" (9.2 cm) how to install Raised railing/continued Trex® Traditional/option 2 how to install Stair railing traditional anchored and Trex® Traditional raised/option 1 and option 2 Installing Posts for Stair Railing 1. In most cases, a railpost or post sleeve longer than 39" (99.1 cm) is required for the lower stair rail sections to accommodate stair angle. Both top and bottom posts need to be installed on outside corners (nose) of stair treads. Note: Posts, post sleeve skirts, and post sleeves are installed per standard Traditional railing instructions. See pages 61 and 63. Measuring and Cutting Railings 2. Determine length and angle of top and lateral rails. Cut and install top rails per specific option chosen for Traditional railing. Note: Allow a minimum clearance of 1” (2.5 cm) from stair treads. Cut lateral rails to proper angle and install per specific option chosen for Traditional railing. Cutting and Installing Balusters 3. Cut balusters to proper length and install per specific option chosen for Traditional railing. 1 Rails Between Posts with Contemporar y Balusters 1. Attaching Posts, Post Sleeve Skirts, and . Post Sleeves See instructions on pages 61 and 63. Cutting Posts and Lateral Rails to Length 2. Cut posts to length. Measure distance between inside edges of posts and cut two 2" x 4" (5.1 cm x 10.2 cm) lateral rails to fit. Leave 1/16" (0.15 cm) gap at each end for cold weather expansion. Installing Foot Block Note: This step is done before you attach the 2" x 4" (5.1 cm x 10.2 cm) bottom lateral rail to posts. 3a. Option 1: Cut round balusters for foot blocks and place every 18" (45.7 cm). Secure in same method as balusters on lateral bottom rail and deck surface. 3b. Option 2: Cut square balusters for foot blocks and place every 18" (45.7 cm) on lateral bottom rail. Toenail screws into foot blocks and bottom rail to secure. Securing Bottom Lateral Rail 4. Place bottom lateral rail between posts and attach using “L” brackets or equivalent construction method. Secure with 2-1/2" (6.4 cm) compositeapproved screws. 2 42" Max. (106.7 cm) 36" Min. (91.4 cm) 18" (45.7 cm) 3 how to install Raised railing Trex® Traditional/option 3 1 1 4 2 3-1/2" (8.9 cm) 66 Traditional railing 67 traditional railing Rails Between Posts with Contemporar y Balusters 1. Attaching Posts, Post Sleeve Skirts, and . Post Sleeves See instructions on page 62 and 64. Cutting Posts and Lateral Rails to Length 2. Cut posts to length. Measure distance between inside edges of posts and cut two 2" x 4" (5.1 cm x 10.2 cm) lateral rails to fit. Leave 1/16" (0.15 cm) gap at each end for cold weather expansion. Installing Baluster Connectors 5. Mark center on top and bottom lateral rails and attach baluster connectors, 4-1/2" (11.4 cm) on center. Note: Purchase level baluster connectors .separately. Black 3/4" (1.9 cm) Horizontal Baluster Connectors are Part number: BK075HCON Installing Balusters 6. Insert balusters into connectors on bottom lateral rail. Securing Upper Lateral Rail 7. Position top lateral rail between posts and lower to insert balusters into connectors. Attach both ends to posts using “L” brackets or equivalent construction method. Secure with 2-1/2" (6.4 cm) composite-approved screws. Installing Top Rail 8. Measure distance between the posts from centerto- center. Make scarf cuts on each end of deck board and use two exteriorapproved screws per end to secure boards to posts with board centered over posts. Secure with 2-1/2" (6.4 cm) composite-approved screws every 12 inches. *Note: If installing at below 40°F (4°C), leave 1/8" (0.3 cm) gap in scarf joints between boards. how to install Raised railing/continued Trex® Traditional/option 3 baluster size and spaci ng OPTIONS For 36" (91.4 cm) rail height, use Trex 26" (66 cm) contemporary balusters. Part number: BK 3Q26RBK For 42" (106.7 cm) rail height, use Trex 32" (81.3 cm) contemporary balusters. Part number: BK 3Q32RBK Measure baluster spacing Length of rail ______" ÷ 4.5 = ______balusters ≫ If number is odd, balusters will be centered. ≫ If number is even, balusters will be offset 2-1/4" (5.7 cm) from center. 1 1 5 2 4-1/2" (11.4 cm) 6 3-3/4" (9.5 cm) 26" (66 cm) 7 1 2 1 1 8 x2 2 42" Max. (106.7 cm) 36" Min. (91.4 cm) < 40°F (4°C) = 1/8" (0.3 cm) gap* 2 how to install Raised Stair railing Trex® Traditional/option 3 2 2 4 5-1/2" (14 cm) 3 1 Installing Stair Railing with Contemporary Balusters 1. Installing Posts for Stair Railing See instructions on page 64. Cutting Lateral Rails and Measuring Baluster Spacing 2. Cut top and bottom rails the distance between posts and determine angle of end cuts and mark centers. Use equation (above) to determine number of balusters needed. Installing Foot Blocks Note: This step is done before you attach the 2" x 4" (5.1 cm x 10.2 cm) bottom lateral rail to posts. 2. Option 1: Cut square balusters for foot blocks and . place every 18" (45.7 cm) on lateral bottom rail. . Toenail screws into foot blocks and bottom rail to secure. Option 2: Cut round balusters for foot blocks and place every 18" (45.7 cm). Secure in same method as balusters on lateral bottom rail and deck surface. Installing Baluster Connectors 4. Install stair baluster connectors and adaptors to top and bottom rails, 5-1/2" (14 cm) on center. NOTE : Black 3/4” (1.9 cm) stair baluster connectors are sold separately. Part number BK075SCON baluster OPTION S AND CONN ECTORS For 36" (91.4 cm) rail height, use Trex 26" (66 cm) contemporary balusters. Part number: BK 3Q26RBK For 42" (106.7 cm) rail height, use Trex 32" (81.3 cm) contemporary balusters. Part number: BK 3Q32RBK Black 3/4" (1.9 cm) stair baluster connectors Part number: BK 075SCON Measure baluster spacing Length of rail ______" ÷ 5.5 = ______balusters ≫ If number is odd, balusters will be centered. ≫ If number is even, balusters will be offset 2-3/4" (7 cm) from center. 18" (45.7 cm) 3 68 Traditional railing 69 traditional railing 7 2 1 1 1 8 x2 2 6 how to install Raised sTair railing/continued Trex® Traditional/option 3 Securing Bottom Lateral Rail 5. Place bottom lateral rail between posts and attach using “L” brackets or equivalent construction method. Secure with 2-1/2" (6.4 cm) compositeapproved screws. Installing Balusters and Top Lateral Rail 6. Insert end of balusters into adapters on bottom rail. 7. Insert end of balusters to adapters on top lateral rail and connect rail to posts with “L” brackets or equivalent construction methods. Installing Top Hand Rail 8. Center deck board across top of posts and attach using two exterior-approved screws positioned laterally on both ends. Secure with 2-1/2" (6.4 cm) composite-approved screws every 12 inches. 1 1 5 2 Rails Between Posts with Architectural Balusters 1. Attaching Posts, Post Sleeve Skirts, and Post Sleeves See instructions on pages 61 and 63. Cutting Posts to Length and Installing Top Rail 2. Cut posts to length. Measure distance between posts from center-to-center. Make scarf cuts on each end of deck board and use two exteriorapproved screws per end to secure boards to posts with board centered over posts. *Note: If installing below 40°F (4°C) leave 1/8" (0.3 cm) gap between deck boards for thermal expansion. Cutting Lateral Rail 3. Measure distance between inside edges of posts and cut two 2" x 4" (5.1 cm x 10.2 cm) lateral rails to fit. Leave 1/16" (0.15 cm) gap at each end for cold weather expansion. Installing Foot Blocks Note: For ease of installation of foot blocks, install before attaching the bottom rail to the post. 4. Cut square balusters to fit under bottom lateral rail and locate every 18" (45.7 cm). Toenail screws into foot blocks and bottom rail to secure. 1 1 2 x2 2 42" Max. (106.7 cm) 36" Min. (91.4 cm) 3 1/16" (0.15 cm) how to install Raised railing Trex® Traditional/option 4 4 18" (45.7 cm) < 40°F (4°C) = 1/8" (0.3 cm) gap* 71 traditional railing 70 Traditional railing how to install Raised railing/continued Trex® Traditional/option 4 Attaching Lateral Rail with L-Brackets 5. Center lateral rail under top rail and attach to posts using an “L” bracket or equivalent construction method. Secure with 2-1/2" (6.4 cm) composite-approved screws and attach top rail with one screw every 12" (30.5 cm). Installing Balusters 6. Locate the center between posts, mark and place first baluster and secure with four 2-1/2" (6.4 cm) exterior-approved screws. Space balusters to the left and right a maximum of 3-1/2" (8.9 cm) edgeto- edge. Note: A 2" x 4" (5.1 cm x 10.2 cm) can be used for spacing architectural balusters. 1 6 2 3-1/2" (8.9 cm) 25-1/4" (64.1 cm) For 36" (91.4 cm) rail height, use Trex 32-1/4" (81.9 cm) architectural balusters. Total height from top rail to deck surface is 35-1/4" (89.5 cm). Part number: BK 0132VBK For 42" (106.7 cm) rail height, use Trex 40" (101.6 cm) architectural balusters. Total height from top rail to deck surface is 40" (101.6 cm). Part number: BK 0140VBK Measure baluster spacing Length of rail ______" ÷ 4.5 = ______balusters ≫ If number is odd, balusters will be centered. ≫ If number is even, balusters will be offset 2-1/4" (5.7 cm) from center. 1 1 1 1 5 2 3-1/2" max. (8.9 cm) Installing Stair Railing with Architectural Balusters 1. Installing Posts for Stair Railing See instructions on page 64. Cutting Lateral Rails and Measuring Baluster Spacing 2. Cut top and bottom rails the distance between posts and determine angle of end cuts and mark centers. Use equation (above) to determine number of balusters needed. Installing Foot Blocks 3. Cut square balusters for foot blocks and place every 18" (45.7 cm) on lateral bottom rail. Toenail screws into foot blocks and bottom rail to secure. Installing Top and Bottom Lateral Rail 4. Connect rails to posts with “L” brackets or equivalent construction methods. Installing Balusters 5. Measure distance between posts to determine center point of top and bottom rails. Install first baluster with four 2-1/2" (6.4 cm) exteriorapproved screws. Space balusters a maximum of 3-1/2" (8.9 cm) edge-to-edge. Note: A 2" x 4" (5.1 cm x 10.2 cm) can be used for spacing the architectural balusters. 2 1 5 2 3-1/2" (8.9 cm) 25-1/4" (64.1 cm) how to install Raised Stair railing Trex® Traditional/option 4 baluster OPTION S AND CONN ECTORS For 36" (91.5 cm) rail height, use Trex 32" (81.3 cm) architectural balusters. Part number: BK 0132VBK For 42" (106.7 cm) rail height, use Trex 40" (101.6 cm) architectural balusters. Part number: BK 0140VBK Measure baluster spacing Length of rail ______" ÷ 5.5 = ______balusters ≫ If number is odd, balusters will be centered. ≫ If number is even, balusters will be offset 2-3/4" (7 cm) from center. 18" (45.7 cm) 3 4 baluster size and spaci ng OPTIONS 72 ada handrail 73 ada handrail Trex® ADA railing Stair Application ADA Handrail Guidelines 1. You can install ADA handrails using various design applications such as those for stairs, ramps, and horizontal inclines. Designs include options for straight and 90° wall returns, 90° corners, and adjustable angles. Choose which is best for your needs before installing. 2. The handrail system top rail should be 34" (86.4 cm) to 39" (99.1 cm) above the surface. However, verifying height requirements with local building code officials before installing is important as codes vary in different areas. 3. Maintain a minimum clearance of 1-1/2" (3.8 cm) between the handrail and any obstructions above or behind the handrail. 4. The end loop return at all landings must extend 12" (30.5 cm) past the end of the ramp or stair application. 5. The slope of the handrail for the ramp should not exceed 1" (2.5 cm) rise over a 12" (30.5 cm) run. 6. The maximum recommended span between supports is 6' (1.83 m) on center. 7. For ramps and stairs, cut railings along with the end loops and/or post returns to the proper angle using a miter saw to ensure proper fit. Horizontal Application 1 34" (86.4 cm) to 39" (99.1 cm) ADA HANDRAIL 90° Wall Return Cut the aluminum and PVC tube to proper length. 1. Apply adhesive to all metal contact surfaces. 2. Make sure flange cover is placed over PVC rail prior to assembly. 3. Slide straight joiner into wall return and aluminum rail support. 4. Attach mounting flange to desired surface. Snap flange cover into place. Note: Hardware not included. Straight Wall Return Cut the aluminum and PVC tube to proper length. 1. Apply adhesive to all metal contact surfaces. 2. Make sure flange cover is placed over PVC rail prior to assembly. 3. Insert straight wall return into aluminum rail support. 4. Attach mounting flange to desired surface. Snap flange cover into place. Note: Hardware not included. Handrail Bracket 1. Predrill hole using 1/4" (0.6 cm) bit and attach bracket to mounting surface using an appropriate connector (a 3/8" (1 cm) lag bolt at least 2" (5.1 cm) long should be used when mounting to a wood surface). Note: Lag bolt is not included. 2. Place the rail at appropriate location on bracket. 3. Pre-drill two holes in the rail with an 11/64" (0.4 cm) drill bit at appropriate location and attach with screws (provided). 4. Snap bolt cover into place. 5. Using PVC adhesive, attach handrail end cap (sold separately) to unfinished end of rail. 90° Corner Cut the aluminum and PVC tube to proper length. 1. Apply adhesive to all metal contact surfaces. 2. Slide straight joiner into each side of corner and aluminum rail supports. How to Install Trex® ADA railing 4 1 2 3 4 5 METAL ADHESIVE 2 1 3 2 4 METAL ADHESIVE 3 1 3 4 2 METAL ADHESIVE 5 1 2 2 Note: A PVC adhesive may be used to ensure a tight seam on the exterior tube. Make sure adhesive cures per manufacturer’s instructions. 74 ada handrail 75 ada handrail How to Install Trex® ADA railing End Loop - Horizontal 18" x 12" x 18" (45.7 cm x 30.5 cm x 45.7 cm) 1. Apply adhesive to all metal contact surfaces. Slide straight joiner into end loop and aluminum rail support. 2. Pre-drill holes using 1/4" (0.6 cm) drill bit and attach top bracket to mounting surface using an appropriate connector (a 3/8" (1 cm) lag bolt at least 2" (5.1 cm) long should be used when mounting to a wood surface). 3. Attach bottom bracket in the same manner. Place end loop in appropriate location on bracket. Pre-drill four holes in end loop with an 11/64" (0.4 cm) drill bit at appropriate location and attach with screws (provided). Snap bolt covers into place. 4. Using PVC adhesive, attach hand rail end cap (sold separately) to unfinished end of rail. End Loop - Angled 18" x 12" x 18" (45.7 cm x 30.5 cm x 45.7 cm) Note: Rail and end loop must be cut to appropriate angles before installing. 1. Apply adhesive to all metal contact surfaces. Slide adjustable joiner into end loop and aluminum rail support. Make sure adjustable joiner is plumb. 2. Pre-drill holes using 1/4" (0.6 cm) drill bit and attach top bracket to mounting surface using an appropriate connector (a 3/8" (1 cm) lag bolt at least 2" (5.1 cm) long should be used when mounting to a wood surface). 3. Attach bottom bracket in the same manner. Place end loop in appropriate location on bracket. Pre-drill four holes in end loop with an 11/64" (0.4 cm) drill bit at appropriate location and attach with screws (provided). Snap bolt covers into place. 4. Using PVC adhesive, attach hand rail end cap (sold separately) to unfinished end of rail. Post Return - Horizontal 1. Apply adhesive to all metal contact surfaces. Slide straight joiner into post return and aluminum rail support. 2. Pre-drill holes using 1/4" (0.6 cm) drill bit and attach bracket to mounting surface using an appropriate connector (a 3/8" (1 cm) lag bolt at least 2" (5.1 cm) long should be used when mounting to a wood surface). 3. Place post return at appropriate location on bracket. Pre-drill two holes in post return with an 11/64" (0.4 cm) drill bit at appropriate location and attach with screws (provided). 4. Snap bolt covers into place. METAL ADHESIVE 6 1 2 4 3 METAL ADHESIVE 7 1 2 3 4 METAL ADHESIVE 8 3 2 1 4 Note: A PVC adhesive may be used to ensure a tight seam on the exterior tube. Make sure adhesive cures per manufacturer’s instructions. Post Return - Angled 1. Apply adhesive to all metal contact surfaces. Slide adjustable joiner into post return and aluminum rail support. Make sure adjustable joiner is plumb. 2. Pre-drill holes using 1/4" (0.6 cm) drill bit and attach bracket to mounting surface using an appropriate connector (a 3/8" (1 cm) lag bolt at least 2" (5.1 cm) long should be used when mounting to a wood surface). 3. Place post return at appropriate location on bracket. Pre-drill two holes in post return with an 11/64" (0.4 cm) drill bit at appropriate location and attach with screws (provided). 4. Snap bolt cover into place. Straight Joiner 1. Apply adhesive to all metal contact surfaces. 2. Optional: Position joint ring between rail sections. 3. Slide joiner into both aluminum rail supports until the joint is tight. Angled Corner 1. Cut the aluminum and PVC tube to proper length at desired angle. 2. Apply adhesive to all metal contact surfaces. 3. Slide rails together until the adjustable joint is tight. Note: A PVC adhesive may be used to ensure a tight seam on the exterior tube. Make sure adhesive cures per manufacturer’s instructions. How to Install Trex® ADA railing METAL ADHESIVE 9 1 2 3 4 METAL ADHESIVE 10 3 1 3 2 METAL ADHESIVE 11 1 2 3 3 77 warranties 76 warranties Trex Transcend® 25-Year Limited Residential Fade and Stain Warranty For a period of twenty-five (25) years from the date of original purchase, Trex Company, Inc. (hereinafter “Trex”) warrants to the original end-user residential purchaser (the “Purchaser”) that Trex TranscendR decking (the “Product”) will perform, under normal residential use and service conditions, as follows: Fade Resistance: The Product shall not fade in color from light and weathering exposure as measured by color change of more than 5 Delta E (CIE) units. The Product is designed to resist fading. No material is fade proof when exposed to years of UV exposure and the elements. The Product is designed to resist fading, and will not in any event fade by more than 5 Delta E (CIE) units. Stain Resistance: The Product shall be resistant to permanent staining resulting from spills of food and beverage items including ketchup, mustard, salad oils, tea, wine, coffee, fruit punch, barbeque sauce, grease, sodas and other food and beverage related items that would typically be present on a residential deck, or mold and mildew naturally occurring in the environment, provided that such substances are removed from the Product with soap and water or mild household cleaners after no more than one (1) week of exposure of the food or beverage to the surface or first appearance of the mold and mildew. Notwithstanding the foregoing, Trex does not warrant that the Product is stainproof, and does not warrant stain resistance resulting from spilled or otherwise applied food and beverage substances which are not properly cleaned as provided above within one (1) week of exposure. In addition, materials not covered in the stain resistant warranty include abrasive compounds of acidic or basic pH, paints or stains, strong solvents, metallic rust or other abnormal residential deck use items, and non-food and non-beverage substances, including but not limited to, biocides, fungicides, plant food, or bactericides. Mold and mildew can settle and grow on any outdoor surface, including this Product. You should periodically clean your deck to remove dirt and pollen that can feed mold and mildew. This warranty does not cover mold and mildew which is not properly cleaned as provided above within one (1) week of first appearance. Residential Purchaser: For purposes of this warranty, a “residential purchaser” shall refer to an individual residential homeowner. Standard Trex Company Limited Residential Warranty: This warranty is in addition to the standard Trex Company Limited Residential Warranty that applies to all Trex products. Transferability: This warranty may be transferred one (1) time, within the five (5) year period beginning from the date of original purchase by the Purchaser, to a subsequent buyer of the property upon which the Product was originally installed. Exclusions from Warranty Coverage: Exposure to Heat: Direct or indirect contact with extreme heat sources (over 250 degrees) or may cause fading and may damage the surface of the Product, and any effects of such exposure are expressly excluded from coverage under this warranty. Surface Damage: Never use metal shovels or sharp-edged tools to remove snow and ice on the surface of the Product. If the surface of the Product is damaged or punctured, this warranty will be voided. Paint Or Other Materials Applied to Trex Transcend Decking: If paint or other coating materials are applied to the Product, this warranty will be voided. Railing: This warranty does not cover Trex Transcend railing components. Other Exclusions: This warranty shall not cover any condition attributable to: (1) improper installation of the Product and/ or failure to abide by Trex’s installation guidelines, including but not limited to improper gapping; (2) use of the Product beyond normal residential use, or in an application not recommended by Trex’s guidelines and local building codes; (3) movement, distortion, collapse or settling of the ground or the supporting structure on which the Product is installed; (4) any act of God (such as flooding, hurricane, earthquake, lightning, etc.), (5) improper handling, storage, abuse or neglect of the Product by Purchaser, the transferee or third parties, (6) any fading or staining not on the walking surface of the Product (i.e., the underside or the ends of the Product); or (7) ordinary wear and tear. (continued next page) Warra nties 79 warranties 78 warranties Procedure for Making a Claim under This Warranty In order to make a claim under this warranty, Purchaser must do the following: 1. If the Purchaser is making a claim relating to the warranty on stain resistance, Purchaser must do as follows: (a) Purchaser must try to clean the affected area of the deck by using the cleaning procedures described under Care and Cleaning Guide within one (1) week of exposure of the food or beverage to the Product or first appearance of the mold and mildew. (b) If the affected area remains reasonably unsatisfactory after Purchaser has tried these cleaning procedures, then Purchaser must have the affected area of the deck professionally cleaned at Purchaser’s expense. (c) If the affected area remains reasonably unsatisfactory after the professional cleaning, Purchaser may make a claim under this warranty, provided that such claim is made within thirty (30) days after the professional cleaning. 2. To make a claim under this limited warranty, Purchaser, or the transferee, shall send to Trex, within the warranty period (25 years after date of original purchase), a description and photographs of the affected area of the Product, proof of purchase, and if the claim relates to the warranty on stain resistance, proof of compliance with paragraph 1 above, to the following address: Trex Company, Inc. Customer Relations 160 Exeter Drive Winchester, VA 22603-8605 3. Upon confirmation by an authorized Trex representative of a valid claim hereunder, Trex’s sole responsibility shall be, at its option, to either replace the affected item or refund the portion of the purchase price paid by Purchaser for such affected item (not including the cost of its initial installation). Replacement material will be provided that is as close as possible in color, design and quality as the replaced material, but Trex does not guarantee an exact match as colors and design may change. 4. If a valid warranty claim hereunder is made during years eleven (11) through twenty-five (25) after the original purchase, recovery will be prorated. If Trex is providing replacement materials, it may elect to replace the percentage listed below of boards otherwise meeting the requirements for a claim, or if it is refunding the purchase price, it may elect to refund the percentage listed below of the purchase price of boards otherwise meeting the requirements for a claim. Year of Warranty Claim Percentage Recovery Year of Warranty Claim Percentage Recovery 11 80% 19 40% 12 80% 20 20% 13 80% 21 20% 14 60% 22 20% 15 60% 23 10% 16 60% 24 10% 17 40% 25 10% 18 40% 5. This warranty shall not cover and Trex shall not be responsible for costs and expenses incurred with respect to the removal of affected Product or the installation of replacement materials, including but not limited to labor and freight. Under no circumstances will Trex be liable for special, incidental or consequential damages, whether such damages are sought in contract, in tort (including but not limited to negligence and strict liability) or otherwise, and Trex’s liability with respect to Products shall in no event exceed the replacement of such products or refund of the purchase price, as described above. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. This warranty shall only be applicable and enforceable in the United States of America and Canada. Copyright ⓒ 2011 Trex Company, Inc. Trex Transcend® 10-Year Limited Commercial Fade and Stain Warranty For a period of ten (10) years from the date of original purchase, Trex Company, Inc. (hereinafter “Trex”) warrants to the original end-user commercial purchaser (the “Purchaser”) that Trex TranscendR decking (the “Product”) will perform, under normal commercial use and service conditions, as follows: Fade Resistance: The Product shall not fade in color from light and weathering exposure as measured by color change of more than 5 Delta E (CIE) units. The Product is designed to resist fading. No material is fade proof when exposed to years of UV exposure and the elements. The Product is designed to resist fading and will not in any event fade by more than 5 Delta E (CIE) units. Stain Resistance: The Product shall be resistant to permanent staining resulting from spills of food and beverage items including ketchup, mustard, salad oils, tea, wine, coffee, fruit punch, barbeque sauce, grease, sodas and other food and beverage related items that would typically be present on a deck, or mold and mildew naturally occurring in the environment, provided that such substances are removed from the Product with soap and water or mild household cleaners after no more than one (1) week of exposure of the food or beverage to the surface or first appearance of the mold and mildew. Notwithstanding the foregoing, Trex does not warrant that the Product is stain-proof, and does not warrant stain resistance resulting from spilled or otherwise applied food and beverage substances which are not properly cleaned as provided above within one (1) week of exposure. In addition, materials not covered in the stain resistant warranty include abrasive compounds of acidic or basic pH, paints or stains, strong solvents, metallic rust or other abnormal commercial deck use items, and non-food and non-beverage substances, including but not limited to, biocides, fungicides, plant food, or bactericides. Mold and mildew can settle and grow on any outdoor surface, including this Product. You should periodically clean your deck to remove dirt and pollen that can feed mold and mildew. This warranty does not cover mold and mildew that is not properly cleaned as provided above within one (1) week of first appearance. Commercial Purchaser: For purposes of this warranty, a “commercial purchaser” shall refer to any purchaser other than an individual residential homeowner. Standard Trex Company Limited Commercial Warranty: This warranty is in addition to the standard Trex Company Limited Commercial Warranty that applies to all Trex products. Transferability: This warranty may be transferred to subsequent buyers of the property upon which the Product was originally installed. Exclusions from Warranty Coverage: Exposure to Heat: Direct or indirect contact with extreme heat sources (over 250 degrees) may cause fading and may damage the surface of the Product, and any effects of such exposure are expressly excluded from coverage under this warranty. Surface Damage: Never use metal shovels or sharp-edged tools to remove snow and ice on the surface of the Product. If the surface of the Product is damaged or punctured, this warranty will be voided. Paint Or Other Materials Applied to Trex Transcend Decking: If paint or other coating materials are applied to the Product, this warranty will be voided. Railing: This warranty does not cover Trex Transcend railing components. Other Exclusions: This warranty shall not cover any condition attributable to: (1) improper installation of the Product and/ or failure to abide by Trex’s installation guidelines, including but not limited to improper gapping; (2) use of the Product beyond normal commercial use, or in an application not recommended by Trex’s guidelines and local building codes; (3) movement, distortion, collapse or settling of the ground or the supporting structure on which the Product is installed; (4) any act of God (such as flooding, hurricane, earthquake, lightning, etc.), (5) improper handling, storage, abuse or neglect of the Product by Purchaser, any transferee or third parties, (6) any fading or staining not on the walking surface of the Product (i.e., the underside or the ends of the Product); or (7) ordinary wear and tear. (continued next page) 81 warranties 80warranties Procedure for Making a Claim under this Warranty In order to make a claim under this warranty, Purchaser must do the following: 1. If the Purchaser is making a claim relating to the warranty on stain resistance, Purchaser must do as follows: (a) Purchaser must try to clean the affected area of the deck by using the cleaning procedures described under Care and Cleaning Guide within one (1) week of exposure of the food or beverage to the Product or first appearance of the mold and mildew. (b) If the affected area remains reasonably unsatisfactory after Purchaser has tried these cleaning procedures, then Purchaser must have the affected area of the deck professionally cleaned at Purchaser’s expense. (c) If the affected area remains reasonably unsatisfactory after the professional cleaning, Purchaser may make a claim under this warranty, provided that such claim is made within thirty (30) days after the professional cleaning. 2. To make a claim under this limited warranty, Purchaser, or the transferee, shall send to Trex, within the warranty period (10 years after date of original purchase), a description and photographs of the affected area of the Product, proof of purchase, and if the claim relates to the warranty on stain resistance, proof of compliance with paragraph 1 above, to the following address: Trex Company, Inc. Customer Relations 160 Exeter Drive Winchester, VA 22603-8605 3. Upon confirmation by an authorized Trex representative of a valid claim hereunder, Trex’s sole responsibility shall be, at its option, to either replace the affected item or refund the portion of the purchase price paid by Purchaser for such affected item (not including the cost of its initial installation). Replacement material will be provided that is as close as possible in color, design and quality as the replaced material, but Trex does not guarantee an exact match as colors and design may change. 4. This warranty shall not cover and Trex shall not be responsible for costs and expenses incurred with respect to the removal of affected Product or the installation of replacement materials, including but not limited to labor and freight. Under no circumstances will Trex be liable for special, incidental or consequential damages, whether such damages are sought in contract, in tort (including but not limited to negligence and strict liability) or otherwise, and Trex’s liability with respect to Products shall in no event exceed the replacement of such products or refund of the purchase price, as described above. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. This warranty shall only be applicable and enforceable in the United States of America and Canada. Copyright ⓒ 2011 Trex Company, Inc. 25-Year Limited Residential Warranty Trex Company, Inc. (hereinafter “Trex”) warrants to the original residential purchaser (“Purchaser”) that, for a period of twenty-five (25) years from the date of original purchase, under normal residential use and service conditions, TrexR products shall be free from material defects in workmanship and materials, and shall not split, splinter, rot or suffer structural damage from termites or fungal decay. If a defect occurs within the warranty period, Purchaser shall notify Trex in writing and, upon confirmation by an authorized Trex representative of the defect, Trex’s sole responsibility shall be, at its option, to either replace the defective item or refund the portion of the purchase price paid by Purchaser for such defective item (not including the cost of its initial installation). Notwithstanding the foregoing, (a) with respect to Trex DeckLightingTM, the term of the warranty for the LED lights and housing shall be seven (7) years, the term of the warranty for the dimmer, timer and transformer shall be three (3) years, in each case provided that a Trex transformer is used, and any other parts or accessories shall not be warranted, (b) with respect to hardware for the Trex SurroundingsR gate (gate frame, hinges and screws), the term of the warranty shall be five (5) years, and (c) with respect to Trex Decorative Balusters, the term of the warranty covering the paint coating shall be ten (10) years, and shall be prorated in the following manner: 100% replacement for the first 5 years; and 50% replacement for the next 5 years. For purposes of this warranty, a “residential purchaser” shall refer to an individual residential homeowner. This warranty shall not cover and Trex shall not be responsible for costs and expenses incurred with respect to the removal of defective Trex products or the installation of replacement materials, including but not limited to labor and freight. This warranty may be transferred one (1) time, within the five (5) year period beginning from the date of original purchase by the Purchaser, to a subsequent buyer of the property upon which the Trex products were originally installed. To make a claim under this limited warranty, Purchaser, or the transferee, shall send to Trex, within the warranty period referred to above, a description of the claimed defect and proof of purchase, to the following address: Trex Company, Inc. Customer Relations 160 Exeter Drive Winchester, VA 22603-8605 Trex does not warrant against and is not responsible for, and no implied warranty shall be deemed to cover, any condition attributable to: (1) improper installation of Trex products and/or failure to abide by Trex’s installation guidelines, including but not limited to improper gapping; (2) use of Trex products beyond normal residential use, or in an application not recommended by Trex’s guidelines and local building codes; (3) movement, distortion, collapse or settling of the ground or the supporting structure on which Trex products are installed; (4) any act of God (such as flooding, hurricane, earthquake, lightning, etc.), environmental condition (such as air pollution, mold, mildew, etc.), staining from foreign substances (such as dirt, grease, oil, etc.), or normal weathering (defined as exposure to sunlight, weather and atmosphere which will cause any colored surface to gradually fade, chalk, or accumulate dirt or stains); (5) variations or changes in color of Trex products; (6) improper handling, storage, abuse or neglect of Trex products by Purchaser, the transferee or third parties; or (7) ordinary wear and tear. No person or entity is authorized by Trex to make and Trex shall not be bound by any statement or representation as to the quality or performance of Trex products other than as contained in this warranty. This warranty may not be altered or amended except in a written instrument signed by Trex and Purchaser. UNDER NO CIRCUMSTANCES WILL TREX BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER SUCH DAMAGES ARE SOUGHT IN CONTRACT, IN TORT (INCLUDING BUT NOT LIMITED TO NEGLIGENCE AND STRICT LIABILITY) OR OTHERWISE, AND TREX’S LIABILITY WITH RESPECT TO DEFECTIVE PRODUCTS SHALL IN NO EVENT EXCEED THE REPLACEMENT OF SUCH PRODUCTS OR REFUND OF THE PURCHASE PRICE, AS DESCRIBED ABOVE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. This warranty shall only be applicable and enforceable in the United States of America and Canada. Copyright ⓒ 2011 Trex Company, Inc. visit trex.com or call 1-800-BUY-TREX © 2011 Trex Company, Inc. All rights reserved. Trex®, Trex Transcend®, Trex Accents®, Trex Escapes®, Trex Designer Series Railing®, Trex Hideaway®, TrexTrimTM, Trex Contours®, Trex CustomCurveTM and TrexExpressTM are either federally registered trademarks, trademarks or trade dress of Trex Company, Inc., Winchester, Virginia. dkrllt02-1110 decking: Trex Transcend® in Tree House & Vintage Lantern railing: Trex Transcend in Classic White with contemporary balusters in Charcoal Blackfascia: TrexTrim™
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